Title 有限要素法逆解析を用いた切欠付丸棒引張試験における大ひずみ域の流動応力同定( 本文(Fulltext) ) Author(s) 村田, 真伸 Report No.(Doctoral Degree) 博士(工学) 工博甲第532号 Issue Date 2018-03-25 Type 博士論文 Version ETD URL http://hdl.handle.net/20.500.12099/75259 ※この資料の著作権は、各資料の著者・学協会・出版社等に帰属します。
i
᭷㝈せ⣲ἲ㏫ゎᯒࢆ⏝࠸ࡓษḞᲬᘬᙇヨ㦂࠾ࡅࡿ
ࡦࡎࡳᇦࡢὶືᛂຊྠᐃ
Flow stress identification in large strain range using FEM inverse analysis
on notched round bar tensile test
㸰㸮㸯㸶ᖺ㸱᭶
ᮧ⏣ ┿ఙ
ii
i
┠ ḟ
➨㸯❶ ᗎㄽ 1 1.1 ⥴ゝ 1 1.2 ᪤Ꮡࡢὶືᛂຊྠᐃ᪉ἲ 7 1.2.1 ᘬᙇヨ㦂 7 1.2.2 ◳๎ 9 1.2.3 Bridgman ἲࢆ⏝࠸ࡓᛂຊ⿵ṇ᪉ἲ 10 1.2.4 ㏫ゎᯒࢆ⏝࠸ࡓ᪉ἲ 13 1.3 ᘏᛶ◚ቯண ࣔࢹࣝ࠾ࡼࡧࡑࡢࣃ࣓࣮ࣛࢱྠᐃ᪉ἲ 15 1.3.1 ᘏᛶ◚ቯࡢ࣓࢝ࢽࢬ࣒ 15 1.3.2 ྛ✀ࡢᘏᛶ◚ቯண ࣔࢹࣝ 17 1.3.3 ᘏᛶ◚ቯࣃ࣓࣮ࣛࢱࡢྠᐃ᪉ἲ 20 1.4 ᮏㄽᩥࡢ┠ⓗᵓᡂ 22 ཧ⪃ᩥ⊩ 25 ➨㸰❶ ษḞᲬᘬᙇヨ㦂ࢆ⏝࠸ࡓὶືᛂຊྠᐃᡭἲࡢ㛤Ⓨ 28 2.1 ⥴ゝ 28 2.2 ᐇ㦂᪉ἲ 29 2.2.1 ౪ヨᮦ࠾ࡼࡧヨ㦂∦ᙧ≧ 29 2.2.2 ᘬᙇヨ㦂᪉ἲ 31 2.3 ᩘ್ᐇ㦂᪉ἲ 32 2.4 ᛂຊ⿵ṇ᪉ἲ 33 2.4.1 Bridgman ἲࡼࡿᛂຊ⿵ṇ㸦ᚑ᮶ἲ㸧 33 2.4.2 ㏫ゎᯒࡼࡿᛂຊ⿵ṇ㸦ᥦἲ㸧 34 2.5 ⤖ᯝ⪃ᐹ 37 2.5.1 ᩘ್ᐇ㦂ࢆᑐ㇟ࡋࡓᛂຊ⿵ṇࡑࡢ⪃ᐹ 37 2.5.2 SS400 ᘬᙇヨ㦂ࢆᑐ㇟ࡋࡓᛂຊ⿵ṇࡑࡢ⪃ᐹ 42 2.6 ⤖ゝ 46 ཧ⪃ᩥ⊩ 47 ➨㸱❶ ษḞᲬᘬᙇヨ㦂ࢆ⏝࠸ࡓᘏᛶ◚ቯࣃ࣓࣮ࣛࢱྠᐃ 48 3.1 ⥴ゝ 48 3.2 ᐇ㦂᪉ἲ 49 3.2.1 ౪ヨᮦ࠾ࡼࡧヨ㦂∦ᙧ≧ 49ii 3.2.2 ᘬᙇヨ㦂᪉ἲ 51 3.3 ᥦᡭἲࡼࡿᛂຊ⿵ṇ᪉ἲ 52 3.4 ᥦᡭἲࡼࡿὶືᛂຊ᭤⥺࠾ࡼࡧᘏᛶ◚ቯࣃ࣓࣮ࣛࢱࡢྠᐃ⤖ᯝ 53 3.4.1 ὶືᛂຊ᭤⥺ࡢྠᐃ⤖ᯝ 53 3.4.2 㝈⏺ࢲ࣓࣮ࢪ್ࡢྠᐃ⤖ᯝ 55 3.5 ᛂຊホ౯ࡢ᪉ἲࡀ㝈⏺ࢲ࣓࣮ࢪ್ࡢྠᐃ⤖ᯝཬࡰࡍᙳ㡪 57 3.5.1 Bridgman ἲࡼࡿ㝈⏺ࢲ࣓࣮ࢪ್ࡢྠᐃ⤖ᯝ 57 3.5.2 ⪃ᐹ 59 3.6 ⤖ゝ 61 ཧ⪃ᩥ⊩ 62 ➨㸲❶ ᭤ࡆヨ㦂ษḞᲬᘬᙇヨ㦂ࢆ⏝࠸ࡓ෭㛫ᤣ㎸ࡳຍᕤࡢ⾲㠃ࢀண 63 4.1 ⥴ゝ 63 4.2 ᐇ㦂᪉ἲ 65 4.2.1 ౪ヨᮦ࠾ࡼࡧヨ㦂∦ᙧ≧ 65 4.2.2 ษḞᲬᘬᙇ㸦NBT㸧ヨ㦂᪉ἲ 65 4.2.3 3 Ⅼ᭤ࡆ㸦3-PB㸧ヨ㦂᪉ἲ 67 4.3 FEM ゎᯒ᪉ἲ 69 4.3.1 ษḞᲬᘬᙇ㸦NBT㸧ヨ㦂ゎᯒࡼࡿὶືᛂຊ᭤⥺ࡢ⿵ṇ᪉ἲ 69 4.3.2 3 Ⅼ᭤ࡆ㸦3-PB㸧ヨ㦂ゎᯒ᪉ἲ 71 4.4 ᐇ㦂࠾ࡼࡧ FEM ゎᯒ⤖ᯝ 73 4.5 ➃㠃ᣊ᮰ᅽ⦰ヨ㦂ࡼࡿ᳨ドᐇ㦂 76 4.5.1 ➃㠃ᣊ᮰ᅽ⦰㸦UPSET㸧ヨ㦂᪉ἲ 76 4.5.2 ➃㠃ᣊ᮰ᅽ⦰㸦UPSET㸧ヨ㦂ࡢ FEM ゎᯒ᪉ἲ 77 4.5.3 FEM ゎᯒ⤖ᯝ 78 4.5.4 ࢹࣥࣉࣝᑍἲ ᐃ⤖ᯝ࠾ࡼࡧ⪃ᐹ 81 4.6 ⤖ゝ 85 ཧ⪃ᩥ⊩ 86 ➨㸳❶ ⥲ᣓ 87 㛵㐃ㄽᩥ┠㘓 90 ㅰ㎡ 92
iii グྕ A ኚᙧ୰ࡢ᩿㠃✚ A ᣦᩘ㛵ᩘᆺᘏᛶ◚ቯࣔࢹࣝࡢࣃ࣓࣮ࣛࢱ a ࡃࡧࢀᗏ࠾ࡅࡿ᭱ᑠ᩿㠃༙ᚄ af ◚᩿ࡢࡃࡧࢀᗏ᩿㠃༙ᚄ av Voce ๎ࡢࣃ࣓࣮ࣛࢱ A0 ึᮇ᩿㠃✚ a0 ࡃࡧࢀᗏ࠾ࡅࡿึᮇ᭱ᑠ᩿㠃༙ᚄ B ᣦᩘ㛵ᩘᆺᘏᛶ◚ቯࣔࢹࣝࡢࣃ࣓࣮ࣛࢱ bv Voce ๎ࡢࣃ࣓࣮ࣛࢱ C Ludwik ๎ࡢࣃ࣓࣮ࣛࢱ CA Ayada ࣔࢹࣝ࠾ࡅࡿ㝈⏺ࢲ࣓࣮ࢪ್
CCL Cockcroft and Latham ࣔࢹࣝ࠾ࡅࡿ㝈⏺ࢲ࣓࣮ࢪ್
CM McClintock ࣔࢹࣝ࠾ࡅࡿ㝈⏺ࢲ࣓࣮ࢪ್
CRT Rice and Tracy ࣔࢹࣝ࠾ࡅࡿ㝈⏺ࢲ࣓࣮ࢪ್
cv Voce ๎ࡢࣃ࣓࣮ࣛࢱ d ࢹࣥࣉࣝࡢ㏆ఝ┤ᚄ dave ࢹࣥࣉࣝࡢ㏆ఝ┤ᚄࡢᖹᆒ dε ┦ᙜረᛶࡦࡎࡳቑศ D0 ᰕヨ㦂∦ࡢึᮇ┤ᚄ E ࣖࣥࢢ⋡ e PiFi(x)ࡢ㛫ࡢᖹᆒㄗᕪ F ረᛶಀᩘ㸦F ್㸧 Fi(x) ㏫ゎᯒࡢⲴ㔜ࡢィ⟬Ⅼ H ⥺ᙧ◳๎ࡢࣃ࣓࣮ࣛࢱ Lf ◚ቯุᐃࡢヨ㦂∦㧗ࡉ L0 ኚᙧ๓ࡢཎᶆⅬ㊥㞳 L0 ᰕヨ㦂∦ࡢึᮇ㧗ࡉ L ኚᙧᚋࡢᶆⅬ㊥㞳 N ὶືᛂຊ᭤⥺ࡢศᩘ n P̺(a0-a)᭤⥺ࡢศᩘ n ຍᕤ◳ᣦᩘ㸦n ್㸧 P ᘬᙇⲴ㔜 Pi ᘬᙇⲴ㔜ࡢᐇ㦂Ⅼ R ࡃࡧࢀᗏ࠾ࡅࡿ᭤⋡༙ᚄ r ࡃࡧࢀᗏ᩿㠃୰ᚰࡽࡢ༙ᚄ᪉ྥࡢ㊥㞳
iv R0 ࡃࡧࢀᗏ࠾ࡅࡿึᮇ᭤⋡༙ᚄ t 3 Ⅼ᭤ࡆヨ㦂∦ཌࡳ w 3 Ⅼ᭤ࡆヨ㦂∦ᖜ x = xI ᛂຊ⿵ṇಀᩘ㸦᭱㐺ィ⟬ࡢタィኚᩘ㸧 Y ึᮇ㝆అᛂຊ Y0 ࡃࡧࢀィ ࡢ༙ᚄ᪉ྥࡢᇶ‽㊥㞳 εE ᙎᛶࡦࡎࡳ εeq ┦ᙜࡦࡎࡳ εf ◚᩿┦ᙜረᛶࡦࡎࡳ εN බ⛠ࡦࡎࡳ ε0 Swift ๎ࡢࣃ࣓࣮ࣛࢱ εp ┦ᙜረᛶࡦࡎࡳ εT ┿ࡦࡎࡳ㸦ᑐᩘࡦࡎࡳ㸧 εu ୍ᵝఙࡧ㝈⏺ࡢ┦ᙜࡦࡎࡳ ε 㹝 ┦ᙜࡦࡎࡳ ε 㹝 f ◚᩿┦ᙜረᛶࡦࡎࡳ ε 㹝* η ࡀṇࡢሙྜࡢࡳ⣼✚ࡋࡓ┦ᙜረᛶࡦࡎࡳ ε 㹝 f* η ࡀṇࡢሙྜࡢࡳ⣼✚ࡋࡓ◚᩿┦ᙜረᛶࡦࡎࡳ η ᛂຊ୕㍈ᗘ ηf ◚ቯุᐃࡢᛂຊ୕㍈ᗘ T ᖹᆒLode ゅ σ ┦ᙜᛂຊ σflow ὶືᛂຊ σflowI ὶືᛂຊ σr ༙ᚄ᪉ྥᛂຊ σref ᩘ್ᐇ㦂⏝ࡍࡿཧ↷ὶືᛂຊ᭤⥺ σ(swift) ref ᩘ್ᐇ㦂⏝ࡍࡿཧ↷ὶືᛂຊ᭤⥺㸦Swift ᆺ㸧 σ(voce) ref ᩘ್ᐇ㦂⏝ࡍࡿཧ↷ὶືᛂຊ᭤⥺㸦Voce ᆺ㸧 σm ᖹᆒᛂຊ σmax ᭱ᛂຊ σN බ⛠ᛂຊ σz ᘬᙇ᪉ྥᛂຊ σzave ᖹᆒᘬᙇᛂຊ㸦┿ᛂຊ㸧 σzaveI ᖹᆒᘬᙇᛂຊ σθ ࿘᪉ྥᛂຊ
1
➨㸯❶ ᗎ ㄽ
1.1 ⥴ゝ 㗰ࡢ㘫㐀㒊ရࡢ⏕⏘㔞ࡣ 1960 ᖺ௦ࡽᛴ⃭ቑຍࡋ 2007 ᖺࡣ 2,500 ༓ࢺ ࣥࢆ㉸࠼ࡓ 1-1) 㸬Fig. 1-1 ♧ࡍࡼ࠺㸪ࡑࡢ⣙ 7 ࢆ⮬ື㌴⏝㏵ࡀ༨ࡵ࡚࠸ࡿ㸬 Fig. 1-2 ࡣ㸪᪥⣔࣓࣮࣮࢝ࡢ⮬ື㌴⏕⏘ྎᩘࡢ㛗ᮇ᥎⛣ࢆ♧ࡍࡀ㸪㘫㐀㒊ရࡢ ⏕⏘㔞ࡢቑຍᛂࡍࡿࡼ࠺㸪ࢃࡀᅜ࠾ࡅࡿ⮬ື㌴ࡢ⏕⏘ྎᩘࡣ㸪1960 ᖺ ௦ࡽᛴ⃭ቑຍࡋ㸪1980 ᖺ௦ࡣᅜෆ⏕⏘ࡀᖺ㛫 1000 ྎࢆ㉸࠼࡚࠸ࡿ 1-2)㸬 ᅜෆ⏕⏘ࡣ1990 ᖺ㡭ࢆቃᶓࡤ࠸࡞ࡿࡀ㸪1985 ᖺ㡭ࡽࡣ㸪ᾏእ⏕⏘ࡀᮏ᱁ ࡍࡿࡇ࡛㸪᪥⣔࣓࣮࣮࢝ࡢ⮬ື㌴⏕⏘ྎᩘࡋ࡚ࡣ㸪2004 ᖺ 2000 ྎࢆ ㉸࠼࡚࠸ࡿ㸬㘫㐀㒊ရࡢ〇㐀ࡣ㸪1960 ᖺ௦ࡽጞࡲࡗࡓ⮬ື㌴ࡢ㔞⏕⏘ࢆᨭ ࠼ࡿ㔜せ࡞ᇶ┙ᢏ⾡࡛࠶ࡿࡇࡣ࠸ࡼ࠺ࡀ࡞࠸㸬 㘫㐀ࡣ⣲ᮦࡢ⤖ᬗ ᗘ௨ୖ࡛ᡂᙧࡍࡿ⇕㛫㘫㐀㸪ᐊ ࡛ᡂᙧࡍࡿ෭ 㛫㘫㐀ูࡉࢀࡿ㸬⇕㛫㘫㐀ࡣᮦᩱࢆຍ⇕ࡍࡿࡓࡵᮦᩱࡢኚᙧᢠࡀᑠࡉࡃ ຍᕤᛶඃࢀࡿࡀ㸪⾲㠃ᛶ≧ࡸᑍἲ⢭ᗘࡣຎࡿ㸬୍᪉㸪෭㛫㘫㐀ࡣᡂᙧᚋࡢ⾲㠃 ᛶ≧ࡸᑍἲ⢭ᗘඃࢀ㸪㒊ရࡼࡗ࡚ࡣษ๐➼ࡢୖࡆᕤ⛬ࢆᚲせࡋ࡞࠸ࢿ ࢵࢺࢩ࢙ࣉᡂᙧ㸪࡞࠸ࡋࡣୖࡆᕤ⛬ࢆࢇᚲせࡋ࡞࠸ࢽࢿࢵࢺᡂ ᙧࡀྍ⬟࡞ࡿ1-3)㸬ษ๐ࡀせ࡛࠶ࢀࡤ↓㥏࡞⏝ᮦᩱࢆ๐ῶ࡛ࡁ㸪ࡲࡓ࣓ࢱ ࣝࣇ࣮ࣟࢆษ᩿ࡋ࡞࠸ࡇ࡛㸪㧗ᙉᗘࡀᮇᚅ࡛ࡁࡿ࡞࣓ࣜࢵࢺࡀࡁ࠸㸬 Fig. 1-3 ࡣࢺࣚࢱ⮬ື㌴࠾࠸࡚⏝㌴ᦚ㍕ࡉࢀࡿ෭㛫㘫㐀ရࡢኚ㑄ࢆ♧ࡋ ࡓࡶࡢ࡛࠶ࡿࡀ㸪1965 ᖺ௨㝆෭㛫㘫㐀ࡢ㐺⏝⠊ᅖࡀᛴ㏿ᣑࡋ࡚࠸ࡿࡇࡀ ࢃࡿ 1-4)㸬 ࡑࡢ㠃㸪෭㛫㘫㐀࡛ࡣ㸪ձຍᕤᚲせ࡞Ⲵ㔜ࡀ┦ᙜࡁ࠸㸪ղᮦᩱࡢᘏᛶ ㊊క࠺ࢀ㸦ᘏᛶ◚ቯ㸧ࡀⓎ⏕ࡍࡿ㸪࡞ࡢၥ㢟Ⅼࡶ࠶ࡿ㸬 ձ㛵ࡋ࡚㸪㏻ᖖࡣ┦ᛂ⬟ຊࡢ㧗࠸ࣉࣞࢫᶵࢆ⏝࠸ࡿࡀ㸪ຍᕤⲴ㔜ࡢぢ✚ࡾ ࢆぢㄗࢀࡤ㸪ᕤ⛬タィࡢᖜ࡞ぢ┤ࡋࢆ㏕ࡽࢀ㸪᭱ᝏࣉࣞࢫᶵᲔࡢ⬟ຊ㊊ࡼ ࡾᡂᙧ࡛ࡁ࡞࠸࡞ࡢၥ㢟ࢆ⏕ࡌࡿ㸬ࡲࡓ㸪࣮࣡ࢡࡀ᥋ࡍࡿ㔠ᆺ㸦ࢲࣥࢧ࣮ ࢺ㸧ࡣ㠀ᖖ㧗࠸㈇Ⲵࡀຍࢃࡿࡓࡵ㸪୍⯡ࡣࢩ࣓௦ࢆタࡅࡓ⿵ᙉࣜࣥࢢᅽ ධࡶࡋࡃࡣ↝ࣂ࣓ࡍࡿ࡞ࡋ㸪ணᅽ⦰ᛂຊࢆࡅ࡚㔠ᆺ◚ᦆࢆ㜵ࡄ࡞ࡢᕤኵ ࡀࡉࢀࡿ 1-5)㸬ࡋࡋ࡞ࡀࡽ㸪ᡂᙧࡼࡾ㔠ᆺⓎ⏕ࡍࡿᘬᙇᛂຊࡀணᅽ⦰ᛂ ຊࢆ㉸࠼࡚㝆అᛂຊ௨ୖ㐩ࡍࡿ㔠ᆺ◚ᦆࢆ⏕ࡌࡿ㸬 ղ㛵ࡋ࡚㸪෭㛫㘫㐀ࡢึᮇᕤ⛬࡛࠶ࡿᤣ㎸ࡳ࡛ࡣ㸪Fig. 1-4 ♧ࡍࡼ࠺࡞⾲ 㠃ࢀࡀ⏕ࡌࡿ 1-6)㸬ࡲࡓ㸪ࢫࢡࣝࢩࣕࣇࢺࡢࡼ࠺࡞ẁࢩࣕࣇࢺࡢ๓᪉ᢲฟ ࡋ࡛ࡣ㸪Fig. 1-5 ♧ࡍࡼ࠺࡞ࢩ࢙ࣈࣟࣥࢡࣛࢵࢡࡀ⏕ࡌࡿ1-7)㸬ࡶࡋ㸪ヨసࡢẁ2 㝵࡛ࢀࡀ⏕ࡌࡓሙྜࡣ㸪ᕤ⛬ࡸ㔠ᆺࡢᖜ࡞ぢ┤ࡋࢆᙉ࠸ࡽࢀ㸪ᖜ࡞ᕤᮇ ࡢ㐜ᘏࡸࢥࢫࢺቑࢆᣍࡃ㸬ࡍ࡞ࢃࡕ㸪෭㛫㘫㐀ࡢศ㔝࠾࠸࡚ࡣ㸪࠸ࡎࢀࡢၥ㢟 ᑐࡋ࡚ࡶ㸪ᕤᮇ▷⦰ࡸࢥࢫࢺ๐ῶࢆᐇ⌧ࡍࡿࡓࡵࡣ㸪ᕤ⛬タィ㸪ᡂᙧⲴ 㔜㸪࣮࣡ࢡࡢᮦᩱὶື㸪࣮࣡ࢡࡢࢀ㸪㔠ᆺࡢᛂຊ࡞㸪ண ࡋ࠺ࡿලྜ㛵 ࡋ࡚㸪๓ண ࡍࡿࡇࡀ㠀ᖖ㔜せ࡛࠶ࡿ࠸࠼ࡿ㸬
1980 ᖺ௨㝆㸪ረᛶຍᕤࡢᕤ⛬タィ᭷㝈せ⣲ἲ㸦FEM㸸Finite Element Method㸧 ࢆ࣮࣋ࢫࡋࡓࢩ࣑࣮ࣗࣞࢩࣙࣥᢏ⾡㸦CAE㸸Computer Aided Engineering㸧ࡀᮏ ᱁ⓗά⏝ࡉࢀࡿࡼ࠺࡞ࡗ࡚ࡁࡓ㸬㧗ᶵ⬟࡞CAE ࢯࣇࢺ࢚࢘ࡀ┦ḟ࠸࡛ᕷ ㈍ࡉࢀࡓࡇࡶᴗ࠾ࡅࡿCAE ࡢά⏝ࢆᚋᢲࡋࡋࡓ㸬ỗ⏝ࡢ㠀⥺ᙧᵓ㐀ゎᯒ ࢯࣇࢺ࢚࢘ࡣ LS-DYNA㸦⡿ Livermore Software Technology Corporation㸧㸪 ABAQUS㸦 Dassault Systems㸧㸪MARC㸦⡿ MSC Software Corporation㸧࡞ࡀ ࠶ࡾ㸪ゎᯒᑐ㇟ࡣ㘫㐀ࡲࡽ࡞࠸㸬ࡲࡓ㸪ࣉࣜ࠾ࡼࡧ࣏ࢫࢺࣉࣟࢭࢵࢧࢆ㘫 㐀ᕤ⛬≉ࡉࡏࡓ㸪࠸ࢃࡺࡿ㘫㐀ᑓ⏝ࢯࣇࢺ࢚࢘ࡣ㸪DEFORM-2D/3D㸦⡿ Scientific Forming Technologies Corporation㸧㸪Simfact Forming㸦⡿ MSC Software Corporation㸧㸪FORGE㸦 Transvalor㸧࡞ࡀ࠶ࡆࡽࢀࡿ㸬ࡇࢀࡽ CAE ࢯࣇࢺ࢘ ࢚ࢆ⏝࠸ࡿࡇ࡛㸪࠼ࡤ㸪㘫㐀⣲ᮦࡢὶࢀᡂᙧⲴ㔜ࡢண 㸪㔠ᆺࡢ☻⪖ၥ 㢟ᑐ⟇㸪ᮦᩱࢀ㸪㔠ᆺࡢࢀၥ㢟ᑐ⟇࡞ࢆࢩ࣑࣮ࣗࣞࢩ࣮ࣙࣥ࣋ࢫ᳨࡛ウ࡛ ࡁࡿࡼ࠺࡞ࡗ࡚ࡁࡓ 1-8), 1-9)㸬 CAE ࢯࣇࢺ࢚࢘ࡢᬑཬึᮇ࠾࠸࡚ࡣ㸪ࡑࡢᑟධࡣᴗࡀ୰ᚰ࡛࠶ࡗࡓ ࡀ㸪2000 ᖺ௨㝆࡞ࡿ࣮࣡ࢡࢫࢸ࣮ࢩࣙࣥࡢࡼ࠺࡞Ᏻ౯࡞ィ⟬ࢩࢫࢸ࣒࡛ࡶ ᐇ⏝ⓗ࡞ゎᯒࡀᐇ⾜ྍ⬟࡞ࡗࡓࡇ࡛㸪୰ᑠᴗࡶCAE ࢯࣇࢺ࢚࢘ࡀᬑ ཬࡋጞࡵࡿ㸬ࡇࢀࡣ㸪୰ᑠᴗ⮬㌟ࡀ⮬ࡽᢏ⾡ຊྥୖࢆ┠ⓗᑟධࡋࡓࡔࡅ࡛࡞ ࡃ㸪ぶᴗࡽࡢせㄳࡼࡿࡇࢁࡶᑡ࡞ࡽࡎ࠶ࡿࡼ࠺࡛࠶ࡿ㸬ࡋࡋ࡞ࡀࡽ ୰ᑠᴗࡀ CAE ࢯࣇࢺ࢚࢘ࢆᑟධࡋ㸪ᕤ⛬タィ༑ศά⏝࡛ࡁࡿࡲ࡛ࡣ㸪 ࠸ࡃࡘࡢࣁ࣮ࢻࣝࡀ࠶ࡿ⪃࠼ࡽࢀࡿ㸬 ୰ᑠᴗࡀ┤㠃ࡍࡿึࡵࡢࣁ࣮ࢻࣝࡣ㸪CAE ࢯࣇࢺ࢚࢘ࡢ㧗㢠࡞ᑟධ㈝⏝ ࠾ࡼࡧࡑࡢᚋࡢಖᏲ㈝⏝࡞ࢆྵࡵࡓࢥࢫࢺ㠃࡛࠶ࡿ㸬ࡓࡔࡋ㸪ࡇࢀࡘ࠸࡚ࡣ㸪 2006 ᖺᡂ❧ࡋࡓ୰ᑠᴗࡢࡶࡢ࡙ࡃࡾᇶ┙ᢏ⾡ࡢ㧗ᗘ㛵ࡍࡿἲᚊ 1-10)ࢆ ᇶࡋࡓ㸪ᨻᗓࡢᡓ␎ⓗᇶ┙ᢏ⾡㧗ᗘᨭᴗ㸦࠸ࢃࡺࡿࢧ࣏ࣥᴗ㸧1-11) ࢆά⏝ࡍࡿࡇ࡛㸪ゎỴ࡛ࡁࡿሙྜࡀ࠶ࡿ㸬୍᪉࡛㸪⏘ᴗ➇தຊ᠓ㄯ㸦COCN㸧 ࡀ 2011 ᖺ⾜ࡗࡓᴗࣥࢣ࣮ࢺࡼࡿ㸪୰ᑠᴗࡀ CAE ࢯࣇࢺ࢚࢘ࢆ ᑟධ࡛ࡁࡓࡋ࡚ࡶ㸪࠺ࡲࡃά⏝࡛ࡁࡿ࠺ࡣࡴࡋࢁᑟධࡋࡓᚋࡢ㐠⏝㠃 ࡀ㔜せ࡛࠶ࡿࡇࡀᣦࡉࢀ࡚࠸ࡿ 1-12)㸬ձၥ㢟ࡢᮏ㉁ࢆぢᢤࡁ㐺ษ࡞ࣔࢹࣝ ࡀ࡛ࡁࡿேᮦࢆࡢࡼ࠺⫱ᡂࡍࡿ㸪ղᮦᩱࣃ࣓࣮ࣛࢱࢆጞࡵࡍࡿ㐺ษ ࡞ゎᯒ᮲௳ࡢྲྀࡾᢅ࠸ࡀ࡛ࡁࡿࡼ࠺ࡍࡿ㸪࡞ࡀࡑࢀ࠶ࡓࡿ㸬 ձࡢேᮦ⫱ᡂ㛵ࡋ࡚ࡣ㸪ᮏㄽᩥࡢ㢟ࡽእࢀࡿࡓࡵࡇࡇ࡛ࡣᅜෆ࠾ࡅ
3
ࡿྛ✀ᅋయࡢྲྀࡾ⤌ࡳࡢ୍➃ࢆ⤂ࡍࡿࡵࡿ㸬࠼ࡤ㸪 NPO ἲே CAE ᠓ヰ࡛ࡣ㸪㛵す㸪୰㒊㸪㛵ᮾ㸪㝣㸪ᗈᓥ࡞ࡢྛᆅ࡛ゎᯒሿࢆ㛤ദࡋ࡚࠸ࡿ
1-13)㸬NPO ἲே㠀⥺ᙧ CAE ༠࡛ࡣ㸪ᖺ 2 ᅇ㠀⥺ᙧ CAE ຮᙉࢆ㛤ദࡋ࡚࠸ࡿ
1-14)㸬NPO ἲே CAE ᨭࢿࢵࢺ࡛ࡣ㸪㔠ᆺࢆ〇㐀ࡍࡿ୰ᑠᴗᑐࡋ࡚㸪 ࢯࣇࢺ࢚࢘ࡢ᧯సカ⦎ࡸረᛶຍᕤ㛵ࡍࡿᇶ♏▱㆑ࢆㅮ⩦ࡍࡿࡓࡵࡢຮᙉ ➼ࢆᐇࡋ࡚࠸ࡿ 1-15)㸬ࡑࡢࡶ㸪ᆅ᪉⮬యࡢබタ◊✲ᶵ㛵ࡸCAE ࡢࢯࣇ ࢺ࢚࢘࣋ࣥࢲ࣮ࡀദࡍࡿㅮ⩦࡞ከᩘ࠶ࡿ㸬 ղ㛵ࡋ࡚㸪๓㏙ࡢࡼ࠺࡞෭㛫㘫㐀≉᭷ࡢၥ㢟ࢆCAE ࡛⢭ᗘࡼࡃ⌧ࡍࡿࡓ ࡵࡣ㸪ᮦᩱࡢኚᙧᢠࢆ⾲⌧ࡍࡿὶືᛂຊ᭤⥺ࡸ㸪ᮦᩱࡢᘏᛶ㝈⏺ࢆண ࡍࡿ ࡓࡵࡢྛ✀ࡢᘏᛶ◚ቯண ࣔࢹࣝࡢࣃ࣓࣮ࣛࢱ㸦ᘏᛶ◚ቯࣃ࣓࣮ࣛࢱ㸧࡞ࡀ㠀 ᖖ㔜せ࡞ᙺࢆᯝࡓࡍ㸬୍᪉㸪ࡑࢀࡽࡢࢹ࣮ࢱ࣮࣋ࢫ㛵ࡋ࡚CAE ࢯࣇࢺ࢘ ࢚ࡢᑐᛂࡣ༑ศࡣゝ࠼࡞࠸㸬ỗ⏝ࡢ㠀⥺ᙧCAE ࢯࣇࢺ࢚࢘ࡣࢇ ࡢሙྜ࡛㸪ࡑࡶࡑࡶᮦᩱࡢࢹ࣮ࢱ࣮࣋ࢫࡀഛࢃࡗ࡚࠸࡞࠸㸬࠼ࡤ㸪ࣉࣞࢫᡂᙧ ゎᯒᑓ⏝ࢯࣇࢺࡢ JSTAMP ࡸ㘫㐀ࡢᑓ⏝ࢯࣇࢺ࢚࢘ࡢ DEFORM ➼ࡣ୍㒊 ࡢᮦᩱࡘ࠸࡚㸪ὶືᛂຊ᭤⥺ࡢࢹ࣮ࢱ࣮࣋ࢫࡀ‽ഛࡉࢀ࡚࠸ࡿࡀ㸪Ꮫᡂศࡸ ⇕ฎ⌮᮲௳ࡶྵࡵ࡚⥙⨶ࡉࢀ࡚࠸ࡿࢃࡅ࡛࡞ࡃ㸪⢭ᗘ㠃ࡢ⿵ൾࡶ࡞࠸㸬ᘏᛶ◚ቯ ࣃ࣓࣮ࣛࢱ㛵ࡋ࡚ࡣ㸪Cockcroft and Latham 1-16)㸪Ayada 1-17)➼ࡢ✚ศᆺᘏᛶ◚ቯ
᮲௳ᘧࢆጞࡵࡍࡿྛ✀ࡢᘏᛶ◚ቯண ࣔࢹࣝ⮬యࡣከࡃࡢࢯࣇࢺ࢚࢘ᐇ ࡉࢀ࡚࠸ࡿࡀ㸪ࡑࡢࣃ࣓࣮ࣛࢱࡢධຊࡣ࣮ࣘࢨ࣮ࡺࡔࡡࡽࢀ࡚࠸ࡿࡢࡀ⌧ ≧࡛࠶ࡿ㸬 ୖグࡢࡼ࠺࡞≧ἣࢆ㚷ࡳ㸪෭㛫㘫㐀ゎᯒࡢண ⢭ᗘࢆࡁࡃᕥྑࡍࡿὶືᛂ ຊ᭤⥺ࡸᘏᛶ◚ቯࣃ࣓࣮ࣛࢱ➼ࡢᮦᩱࣃ࣓࣮ࣛࢱࢆ㸪୰ᑠᴗ⮬㌟࡛⡆౽ࡘ 㧗⢭ᗘྠᐃ࡛ࡁࡿࡼ࠺࡞ᡭἲࢆᥦࡋࡓ࠸࠸࠺ࡢࡀᮏ◊✲ࡢືᶵ࡛࠶ࡿ㸬 ࡑࡢࡓࡵ㸪ᮏ◊✲࡛ࡣ㸪୰ᑠᴗ࡛ࡶࡍ࡛ᑟධࡉࢀ࡚࠸ࡿ㸪ࡶࡋࡃࡣᐜ᫆ᑟ ධࡀྍ⬟࡞ᘬᙇヨ㦂ᶵࢆ⏝ࡍࡿࡇ╔┠ࡋࡓ㸬 ᘬᙇヨ㦂ࡣ⡆౽ᮦᩱヨ㦂ࡀᐇ࡛ࡁࡿ୍᪉࡛㸪୍ᵝఙࡧ㝈⏺ࢆ㉸࠼ࡓᚋࡣ ヨ㦂∦ࡃࡧࢀࡀⓎ⏕ࡍࡿࡓࡵ㸪㘫㐀ゎᯒ࡛ᚲせࡉࢀࡿ1.0 ࢆ㉸࠼ࡿࡼ࠺࡞ ࡦࡎࡳᇦࡢὶືᛂຊࢆ┤᥋ⓗ ᐃࡍࡿࡇࡣᅔ㞴࡛࠶ࡿ㸬ࡦࡓࡧヨ㦂∦ ࡃࡧࢀࡀ⏕ࡌࡿ㸪ᖹᆒᘬᙇᛂຊ㸦┿ᛂຊ㸧ࡢィ ᚲせ࡞᩿㠃✚ࡢ ᐃࡀᅔ㞴 ࡞ࡿၥ㢟ຍ࠼㸪ࡓ࠼ᖹᆒᘬᙇᛂຊࡀィ ࡛ࡁࡓࡋ࡚ࡶ㸪ࡃࡧࢀᗏࡣከ㍈ ᛂຊ≧ែࡉࡽࡉࢀ㸪ィ ࡉࢀࡿᖹᆒᘬᙇᛂຊࡣᮦᩱࡢὶືᛂຊࡣ୍⮴ࡋ࡞ ࠸ࡽ࡛࠶ࡿ㸬 ᮏ◊✲࡛ࡣୖグࡢࡼ࠺࡞⫼ᬒࡽ㸪ᖹᆒᘬᙇᛂຊᑐࡋ࡚᭷㝈せ⣲ἲ㏫ゎᯒ ᇶ࡙ࡃᛂຊ⿵ṇࢆ㐺⏝ࡍࡿࡇ࡛㸪ࡃࡧࢀⓎ⏕௨㝆ࡢὶືᛂຊ᭤⥺ࢆྠᐃࡍ ࡿᡭἲࡢ㛤Ⓨྲྀࡾ⤌ࢇࡔ㸬ࡉࡽ㸪ࡾࢃࡅ◚ቯࡲ࡛ࡢὶືᛂຊ᭤⥺ࢆྠᐃࡍ ࡿࡇࡣ㸪◚ቯ㉳Ⅼ࠾ࡅࡿྛ✀ࡢᛂຊᡂศࡸࡦࡎࡳᡂศࡢ㈇ⲴᒚṔࡶྠ
4 ྠᐃ࡛ࡁ㸪ྛ✀ࡢᘏᛶ◚ቯண ࣔࢹࣝࡢࣃ࣓࣮ࣛࢱࢆỴᐃࡍࡿࡇࡶྍ⬟࡞ ࡿࡓࡵ㸪◚ቯண 㛵ࡋ࡚ࡶ᳨ドࢆ⾜ࡗࡓ㸬 ᮏ❶࡛ࡣ㸪ࡲࡎ㸪ᘬᙇヨ㦂࠾ࡅࡿࡃࡧࢀⓎ⏕௨㝆ࡢὶືᛂຊྠᐃᡭἲ࠾ࡼࡧ ྛ✀ᘏᛶ◚ቯᇶ‽ࡑࡢࣃ࣓࣮ࣛࢱྠᐃᡭἲ㛵ࡍࡿ㐣ཤࡢ◊✲ࢆᴫほࡋࡓᚋ㸪 ᮏ◊✲ࡢලయⓗ࡞┠ⓗᵓᡂࡘ࠸࡚㏙ࡿ㸬
Fig. 1-1 Long-term trend of production of forged products in Japan 1-1)
Fig. 1-2 Long-term trend of automobile production volume by Japanese
manufacturers 1-2) 1000 tons Industrial machinery Transport machine Others Automobile 10000 Domestic Export Production Overseas production Year Production volume
5
Fig. 1-3 Long-term trend of cold forged products used for passenger cars in Japan 1-4)
Fig. 1-4 Examples of upset fracture 1-6)
Year
Cold forging
Cold forging Cold forging + Finishing
Mass of col d forging parts / 1car [kg] Vertical crack Oblique crack
6
7 1.2 ᪤Ꮡࡢὶືᛂຊྠᐃ᪉ἲ 1.2.1 ᘬᙇヨ㦂 㔠ᒓᮦᩱࢆᑐ㇟ࡋࡓ୍⯡ⓗࡘ᭱ࡶ⡆౽࡞ὶືᛂຊྠᐃ᪉ἲࡣ㸪JIS Z 2241 1-18)つᐃࡉࢀࡿᘬᙇヨ㦂ࡼࡿࡶࡢ࡛࠶ࡿ㸬㘫㐀⣲ᮦࡢሙྜ㸪Წᮦࡶࡋࡃࡣ⥺ ᮦࡀᨭ⤥ࡉࢀࡿሙྜࡀከࡃ㸪ヨ㦂∦ࡣ㸪ᙧ㸪㛗᪉ᙧ➼ࡢ᩿㠃ᙧ≧ࢆ᭷ࡋࡓFig. 1-6 ♧ࡍࡼ࠺࡞ࢲࣥ࣋ࣝ≧ࡢࡶࡢࡀ୍⯡ⓗ⏝ࡉࢀࡿ㸬ヨ㦂∦ࡢ୧➃ࢆᘬᙇ ヨ㦂ᶵࡢࢳࣕࢵࢡ࡛ࡘࢇ࡛ᘬᙇࢆ࠼㸪ヨ㦂∦ᖹ⾜㒊࠾ࡅࡿᶆⅬ㊥㞳ࡢఙ ࡧᘬᙇⲴ㔜ࡽྛ✀ࡢᛂຊྛ✀ࡢࡦࡎࡳࢆᑟฟࡍࡿ㸬୍⯡㸪ఙࡧࡣࡦࡎࡳ ࢤ࣮ࢪᘧࡢ᥋ゐᘧఙࡧィ࡛ィ ࡉࢀ㸪୍ᵝఙࡧࡢ⠊ᅖෆ࠾࠸࡚ࡣ㸪୍ᵝኚᙧࢆ ௬ᐃࡋᘧ(1-1)ࡼࡗ࡚┿ࡦࡎࡳ㸦ᑐᩘࡦࡎࡳ㸧εTࡀィ⟬ࡉࢀࡿ㸬 ¸ ¹ · ¨ © § 0 ln L L T H (1-1) ࡇࡇ࡛㸪L0ࡣኚᙧ๓ࡢཎᶆⅬ㊥㞳㸪L ࡣᶆⅬࡢኚᙧᚋࡢ㊥㞳࡛࠶ࡿ㸬ࡲࡓ㸪ᖹᆒ ᘬᙇᛂຊ㸦┿ᛂຊ㸧σzaveࡣ㸪୍ᵝኚᙧ࠾ࡼࡧረᛶᚋࡢయ✚୍ᐃࢆ௬ᐃࡍࡿࡇ ࡼࡗ࡚㸪ᘧ(1-2)࡛ィ⟬ࡍࡿࡇࡀ࡛ࡁࡿ㸬 (1 ) 0 0 N N zave L L A P A P V H V (1-2) ࡇࡇ࡛㸪P ࡣᘬᙇⲴ㔜㸪A0ࡣึᮇ᩿㠃✚㸪A ࡣኚᙧ୰ࡢ᩿㠃✚㸪σNࡣබ⛠ᛂຊ㸪 εNࡣබ⛠ࡦࡎࡳ࡛࠶ࡿ㸬ḟᘧࡼࡾεTࡽᙎᛶࡦࡎࡳεEࢆ㝖ཤࡍࡿࡇ࡛┦ᙜ ረᛶࡦࡎࡳεpࢆ⟬ฟࡍࡿ㸬 E zave T E T P V H H H H (1-3) ࡇࡇ࡛㸪E ࡣࣖࣥࢢ⋡࡛࠶ࡿ㸬༢㍈ᛂຊ≧ែ࡛࠶ࢀࡤ㸪ᖹᆒᘬᙇᛂຊ┦ᙜᛂຊ σ ࡀ୍⮴ࡍࡿࡓࡵ㸪┦ᙜᛂຊ̺┦ᙜረᛶࡦࡎࡳࡢ㛵ಀࡀᚓࡽࢀࡿ㸬୍⯡ࡇࢀࢆ ᮦᩱࡢὶືᛂຊ᭤⥺㸦Flow stress curve㸧ࡪ㸬ࡍ࡞ࢃࡕ㸪୍⯡ⓗ࡞ᘬᙇヨ㦂࡛ ࡣ୍ᵝఙࡧࡢ⠊ᅖෆ࡛࠶ࢀࡤ㸪ᘬᙇⲴ㔜ᖹ⾜㒊ᶆⅬ㊥㞳ࡢఙࡧࢆ ᐃࡍࡿࡔ ࡅ࡛ὶືᛂຊ᭤⥺ࡀྠᐃ࡛ࡁࡿ㸬
ࡑࡢ୍᪉࡛㸪୍ᵝఙࡧ㝈⏺ࢆ㉸࠼ࡓᚋࡣࡃࡧࢀࢆ⏕ࡌࡿࡓࡵ㸪༢㍈ᛂຊ≧ែ ࡽከ㍈ᛂຊ≧ែ⛣⾜ࡍࡿ㸬ࡑࡢࡓࡵ㸪ఙࡧィᶆⅬ㛫࠾ࡅࡿ୍ᵝኚᙧࡢ௬ᐃࡶ ᡂࡾ❧ࡓࡎὶືᛂຊࡢ ᐃࡣᅔ㞴࡞ࡿ㸬Ⅳ⣲㗰ࡢ୍ᵝఙࡧࡣ㸪Table 1-1 ♧
8
ࡍࡼ࠺㸪㌾㗰ᮦ㸦S10C㸧ࡢሙྜ࡛ࡶࡏ࠸ࡐ࠸ 0.33 ⛬ᗘ࡛࠶ࡿ 1-19)㸬
Fig. 1-6 JIS14A type tensile test specimen1-18)
Table 1-1 Mechanical properties of carbon steel 1-19)
Japan Y. S. T. S. El. Chemical compositions Germany (DIN) USA (AISI) Forging method Hardness (HB) Draw ing Carbon steel Cold Cold Cold Cold Cold Cold Cold Cold Cold Cold
9 1.2.2 ◳๎ ࢇࡢ㘫㐀ຍᕤ࠾࠸࡚㸪⿕ຍᕤᮦࡣᘬᙇヨ㦂ࡢ୍ᵝఙࡧࢆ㉸࠼ࡿ ࡦࡎࡳࡀࡉࢀࡿ㸬ࡑࡢࡓࡵ㸪ࡑࡢ⠊ᅖࡢὶືᛂຊࡣ㸪◳๎ࡤࢀࡿ㛵ᩘ ࡼࡗ࡚እᤄண ࡉࢀࡓᚋ㸪CAE ゎᯒ⏝ࡉࢀࡿ㸬௦⾲ⓗ࡞◳๎㏆ఝࡣ㸪 ᘧ(1-4)♧ࡍ⥺ᙧ◳๎㸪ᘧ(1-5)♧ࡍ Ludwik ๎ 1-20)㸪ᘧ(1-6)♧ࡍ Swift ๎ 1-21)➼ࡀ࠶ࡿ㸬 σ = Y + H εeq (1-4) σ = Y + C εeqn (1-5) σ = F (ε0 + εeq)n (1-6) ࡇࡇ࡛㸪σ ࡣ┦ᙜᛂຊ㸪Y ࡣึᮇ㝆అᛂຊ㸪H㸪C㸪n㸪F㸪ε0ࡣᮦᩱࡼࡗ࡚␗࡞ ࡿࣃ࣓࣮ࣛࢱ࡛࠶ࡾ㸪ࡑࡢ࠺ࡕF ࡣረᛶಀᩘ㸦F ್㸧㸪n ࡣຍᕤ◳ಀᩘ㸦n ್㸧 ࡶࡤࢀࡿ㸬࣑ࣝࢽ࣒࢘ྜ㔠ࡢࡼ࠺࡞ࡦࡎࡳࡢቑຍక࠸ n ್ࡀῶᑡࡍࡿ ഴྥࡀ࠶ࡿᮦᩱࡣ㸪ᘧ(1-7)♧ࡍ Voce ๎ 1-22)ࢆ㑅ᢥࡋࡓ࠺ࡀᐇ㝿ࡢຍᕤ◳ ᣲື㏆࠸ሙྜࡀ࠶ࡿ㸬 σ = av – bv exp(–cv εeq) (1-7) ࡇࡇ࡛㸪av㸪bv㸪cvࡣࣃ࣓࣮ࣛࢱ࡛࠶ࡿ㸬 ࠸ࡎࢀࡢ◳๎ࢆ㑅ᢥࡍࡿሙྜ࠾࠸࡚ࡶ㸪ࡑࡢྛࣃ࣓࣮ࣛࢱࡣ୍ᵝఙࡧࡢ ⠊ᅖ࡛ࡢὶືᛂຊࢆ⏝࠸࡚ྠᐃࡉࢀࡿࡓࡵ㸪ࡦࡎࡳᇦࡢὶືᛂຊࡢጇᙜᛶࡣ ಖドࡉࢀ࡚࠸࡞࠸㸬
10 1.2.3 %ULGJPDQ ἲࢆ⏝࠸ࡓᛂຊ⿵ṇ᪉ἲ (a) %ULGJPDQ ἲࡢᇶᮏཎ⌮ ࡃࡧࢀⓎ⏕௨㝆ࡢὶືᛂຊࢆ┤᥋ⓗྠᐃࡍࡿᡭἲࡋ࡚㸪Bridgman 1-23)ࡀᑟ ฟࡋࡓࡃࡧࢀᗏ࠾ࡅࡿᛂຊศᕸࡢゎᯒ⤖ᯝࢆ⏝ࡍࡿ᪉ἲ㸦௨ᚋBridgman ἲ㸧 ࡀ࠶ࡿ㸬࡞࠾㸪㢮ఝࡢゎᯒࡣ㸪Davidenkov ࡽ 1-24)ࡼࡗ࡚ࡶ⾜ࢃࢀ࡚࠸ࡿ㸬 Bridgman ࡣ㸪Წᘬᙇヨ㦂࠾ࡅࡿࡃࡧࢀᗏ᩿㠃ࡢᛂຊ≧ែࢆ㸪ϸ) ㍈ᑐ⛠ၥ 㢟ࡋ࡚ྲྀࡾᢅ࠺㸪Ϲ) ᮦᩱࡣ von-Mises ࡢ㝆అ᮲௳ᚑ࠺㸪Ϻ) ┦ᙜᛂຊ┦ ᙜࡦࡎࡳࡀࡃࡧࢀ㒊᩿㠃࠾࠸୍࡚ᐃ࡛࠶ࡿ㸪➼ࡢ௬ᐃࡢୗ࡛㸪ึ➼ゎἲࡼࡾ ゎᯒࡋࡓ㸬ࡑࢀࡼࢀࡤ㸪ࡃࡧࢀᗏ᩿㠃࠾ࡅࡿᆶ┤ᛂຊᡂศࡣḟᘧࡼࡗ࡚ồ ࡵࡽࢀࡿ㸬 ¸¸ ¹ · ¨¨ © § aR r aR a flow r 2 2 ln 2 2 V V V T (1-8) °¿ ° ¾ ½ °¯ ° ® ¸¸ ¹ · ¨¨ © § aR r aR a flow z 2 2 ln 1 2 2 V V (1-9) ࡇࡇ࡛σrࡣ༙ᚄ᪉ྥᛂຊ㸪σθࡣ࿘᪉ྥᛂຊ㸪σzࡣᘬᙇ᪉ྥᛂຊ㸪σflowࡣὶືᛂຊ ࢆ♧ࡍ㸬a ࠾ࡼࡧ R ࡣࡃࡧࢀᗏ࠾ࡅࡿ᭱ᑠ᩿㠃༙ᚄ࠾ࡼࡧ᭤⋡༙ᚄ࡛࠶ࡾ㸪r ࡣࡃࡧࢀᗏ᩿㠃୰ᚰࡽࡢ༙ᚄ᪉ྥࡢ㊥㞳࡛࠶ࡿ㸬ࡲࡓ㸪σzࢆࡃࡧࢀᗏ᩿㠃ࢃ ࡓࡗ࡚✚ศࡋࡓ್ࡀP ➼ࡋࡃ࡞ࡿࡇࡽ㸪ḟᘧࢆᑟฟࡍࡿࡇࡀ࡛ࡁࡿ㸬 flow zave R a a R V V ¸ ¹ · ¨ © § ¸ ¹ · ¨ © § 2 1 ln 2 1 1 (1-10)
ᘧ(1-10)ྑ㎶ࡢ σzave ࡿ㡯ࡀ㸪σzave ࢆ σflow ᛂຊ⿵ṇࡍࡿಀᩘ㸦௨ᚋ㸪
Bridgman ࡢ⿵ṇಀᩘ⛠ࡍࡿ㸧࡛࠶ࡿ㸬ࡇࡇ࡛㸪σzaveࡣḟᘧ࡛ᐃ⩏ࡉࢀࡿᖹᆒᘬ
ᙇᛂຊ㸦┿ᛂຊ㸧࡛࠶ࡾィ ྍ⬟࡞ᛂຊ࡛࠶ࡿ㸬
σzave = P/(πa2) (1-11)
ࡉࡽ㸪ࡃࡧࢀᗏ᩿㠃✚ࡢኚࡽ㸪᩿㠃ෆࡢᖹᆒⓗ࡞┦ᙜࡦࡎࡳεeqࡣḟᘧ
11 εeq = 2 ln (A0/A) (1-12) ࡇࡇ࡛㸪A0࠾ࡼࡧA ࡣࡃࡧࢀᗏࡢึᮇ࠾ࡼࡧኚᙧᚋࡢ᩿㠃✚࡛࠶ࡿ㸬ࡍ࡞ࢃࡕ㸪 ᘧ(1-10)㸪ᘧ(1-11)࠾ࡼࡧᘧ(1-12)ࡼࡾ㸪Წᘬᙇヨ㦂࠾࠸࡚㸪P ࠾ࡼࡧ㸪ࡃࡧ ࢀᗏ࠾ࡅࡿࠎ้ࠎࡢ a ࠾ࡼࡧ R ࢆ ᐃࡍࡿࡇ࡛㸪ࡃࡧࢀⓎ⏕௨㝆ࡢ┦ᙜ ࡦࡎࡳὶືᛂຊࡢ㛵ಀࢆྠᐃࡍࡿࡇࡀ࡛ࡁࡿ㸬Fig. 1-7 㸪Bridgman ἲ࠾ ࡅࡿᆶ┤ᛂຊศᕸ࠾ࡼࡧ┦ᙜࡦࡎࡳศᕸࡢᶍᘧᅗࢆ♧ࡍ 1-25)㸬 ࡉࡽ㸪ᘧ(1-8)࠾ࡼࡧ(1-9)ࡽ㸪ከ㍈ᛂຊ≧ែࢆ⾲ࡍᣦᶆࡋ࡚ᖹᆒᛂຊ㸦㟼 Ỉᅽ㸧┦ᙜᛂຊࡢẚ࡛ᐃ⩏ࡉࢀࡿᛂຊ୕㍈ᗘ η ࢆḟᘧࡼࡗ࡚ᑟฟࡍࡿࡇ ࡀ࡛ࡁࡿ㸬 ¸ ¹ · ¨ © § 1 2 ln 3 1 R a m V V K (1-13) ࡇࡇ࡛㸪σmࡣᖹᆒᛂຊ㸦㟼Ỉᅽ㸧㸪σ ࡣ┦ᙜᛂຊ࡛࠶ࡿ㸬࡞࠾㸪ୖᘧࡣࡃࡧࢀᗏ ᩿㠃୰ᚰ࠾ࡅࡿᛂຊ୕㍈ᗘࢆ♧ࡋ࡚࠸ࡿ㸬 (b) ࡃࡧࢀᙧ≧ࡢィ ᪉ἲ Bridgman ࡢ⿵ṇಀᩘࢆỴᐃࡍࡿࡓࡵࡣ㸪ࡃࡧࢀᗏ࠾ࡅࡿࠎ้ࠎࡢ a R ࡢᐇ ್ࡀᚲせ࡞ࡿ㸬ᴮ୪Ọ 1-26), 1-27)ࡣ㸪ᘬᙇヨ㦂୰୍᪦ヨ㦂ࢆ୰᩿ ࡋ㸪ࠎ้ࠎࡢ a R ࢆᐇ ࡍࡿ᩿⥆ᘬᙇヨ㦂ࢆᥦࡋ࡚࠸ࡿ㸬࡞࠾㸪᩿⥆ᘬ ᙇヨ㦂࠾ࡅࡿ R ࡢ ᐃࡣ㸪Fig. 1-8 ♧ࡍࡼ࠺ࡃࡧࢀᗏࡽ୍ᐃ㊥㞳 Y0㞳 ࢀࡓX0ࡢ㊥㞳ࢆගᏛ㢧ᚤ㙾ࡼࡾィ ࡋ㸪ᗄఱᏛⓗ࡞㛵ಀࡽᑟฟࡉࢀࡿᅗ୰ ࡢᘧࢆ⏝ࡍࡿࡇ࡛⾜࠺ 1-26)㸬ࡲࡓ㸪ᅵ⏣ࡽ1-28)ࡣ㸪᩿⥆ᘬᙇヨ㦂ࢆᵝࠎ࡞㔠 ᒓᮦᩱ㐺⏝ࡋ㸪┿ࡦࡎࡳ࡛1.0 ࢆ㉸࠼ࡿὶືᛂຊ᭤⥺ࢆྠᐃࡍࡿࡇᡂຌࡋ ࡓ㸬ࡋࡋ࡞ࡀࡽ㸪ᘬᙇヨ㦂ࢆ୰᩿ࡋ࡚㸪a R ࢆ ᐃࡍࡿࡢࡣ㸪┦ᙜࡢᡭ㛫 ࢆᚲせࡍࡿ㸬ࡲࡓ㸪Fig. 1-8 ࡢࡼ࠺࡞ィ ἲ࡛ࡣ㸪༙ᚄ᪉ྥࡢᇶ‽㊥㞳 Y0ࡢ ࡾ᪉ࡼࡗ࡚ỴᐃࡉࢀࡿR ࡀ␗࡞ࡗ࡚ࡋࡲ࠺ၥ㢟ࡶ࠶ࡿ㸬 (c) %ULGJPDQ ἲࡢၥ㢟Ⅼ Bridgman ἲࢆ⏝࠸ࡿࡣ㸪ࠎ้ࠎኚࡍࡿ a R ࢆィ ࡋ࡞ࡅࢀࡤ࡞ࡽࡎ㸪 ィ ࡀ↹㞧࡛࠶ࡿၥ㢟ࡀ࠶ࡿ㸬ࡲࡓ㸪ࡃࡧࢀᙧ≧ࡀィ ࡛ࡁࡓࡋ࡚ࡶ㸪 Bridgman ἲࡣᘧࡢᑟฟ㐣⛬࠾࠸࡚ከࡃࡢ௬ᐃࢆ⏝࠸࡚࠸ࡿࡓࡵ㸪ᛂຊ୕㍈ᗘ ࡢண ࡸᛂຊ⿵ṇᚋࡢὶືᛂຊࡘ࠸࡚ࡣ┦ᙜࡢㄗᕪࡀྵࡲࢀࡿࡇࡀ㸪࠼ ࡤ㸪Alves Jones 1-29)㸪La Rosa ࡽ1-30)ࡲࡓࡣBao Wierzbicki 1-31)➼ࡽሗ࿌ࡉ
12
Mirone 1-32)ࡣ㸪ᘬᙇヨ㦂⤖ᯝ FEM ゎᯒ⤖ᯝࢆヲ⣽ẚ㍑ࡍࡿࡇ࡛㸪ᛂ
ຊ⿵ṇࡣࡃࡧࢀ㒊᭤⋡༙ᚄࡀᚲࡎࡋࡶᚲせ࡞࠸ࡇࢆᣦࡋࡓ㸬ࡲࡓ㸪 Bridgman ἲࡼࡾ㧗⢭ᗘ࡞ᛂຊ⿵ṇࡢᐇ㦂ᘧࢆᥦࡋࡓࡀ㸪ࡍ࡚ࡢᮦᩱ㐺⏝ ࡛ࡁࡿಖドࡣ࡞࠸㸬
Fig. 1-7 Stress and strain distributions on Bridgman’s method 1-25)
Fig. 1-8 Measurement method of radius of curvature R in the neck bottom 1-26) °¿ ° ¾ ½ °¯ ° ® ¸¸ ¹ · ¨¨ © § aR r aR a flow z 2 2 ln 1 2 2 V V ¸¸ ¹ · ¨¨ © § aR r aR a flow r 2 2 ln 2 2 V V V T R a r ) / ln( 2 A0 A eq H z
13 1.2.4 ㏫ゎᯒࢆ⏝࠸ࡓ᪉ἲ Bridgman ἲࡣࡃࡧࢀ௨㝆ࡢὶືᛂຊࢆ┤᥋ⓗྠᐃ࡛ࡁࡿ㠃㸪ࡃࡧࢀᙧ≧ ࡢ ᐃ࡛ R ࡀ୍ពᐃࡲࡽ࡞࠸ၥ㢟㸪࠾ࡼࡧ⿵ṇ⢭ᗘࡀᝏ࠸࠸࠺ၥ㢟ࢆᢪ࠼ ࡚࠸ࡿ㸬㏆ᖺ࡛ࡣ㸪ࡦࡎࡳᇦࡢὶືᛂຊࡢྠᐃ㸪FEM ࡼࡿゎᯒ⤖ᯝᐇ 㦂⤖ᯝࢆࡁྜࢃࡏࡿ㏫ゎᯒⓗ࡞ᡭἲࡀ⏝࠸ࡽࢀࡿࡇࡶከ࠸㸬࠼ࡤ㸪Koc Štok 1-33)ࡣ㸪ᯈᮦヨ㦂∦ᑐࡋ࡚㸪ᘬᙇⲴ㔜ఙࡧࡢ㛵ಀࡀᐇ㦂 FEM ୍࡛⮴ ࡍࡿࡼ࠺㸪Swift ๎㸪Voce ๎ࢆጞࡵࡍࡿྛ✀ࡢ◳๎ࡢࣃ࣓࣮ࣛࢱࢆྠᐃࡋ ࡚࠸ࡿ㸬Hasegawa ࡽ1-34) ࡣα 㯤㖡↝㕌ᯈ㸪ࡾࢇ㟷㖡ㄪ㉁ᯈ࠾ࡼࡧ㧗ᙇຊ㗰ᯈ ᑐࡋ࡚㸪ᘬᙇⲴ㔜ఙࡧࡢ㛵ಀࡀᐇ㦂 FEM ୍࡛⮴ࡍࡿࡼ࠺㏫ゎᯒࢆ⾜࠸㸪 n ◳๎ࡢ n ್ࢆࡦࡎࡳᑐࡋ࡚⥺ᙧࡲࡓࡣ 2 ḟ㛵ᩘࡍࡿࡇ࡛㸪ᐇ㦂 FEM ࡀⰋዲ୍⮴ࡍࡿࡇࢆ♧ࡋࡓ㸬Roth Mohr 1-35) ࡣ㸪㧗ᙇຊ㗰ᯈࡢ㧗㏿
ᘬᙇヨ㦂⤖ᯝࢆᑐ㇟㸪Swift ๎ Voce ๎㔜ࡳࢆࡘࡅ࡚⥺ᙧ⤖ྜࡋࡓ࠺࠼࡛㸪 ୧⪅ࡢ◳๎ࡢࣃ࣓࣮ࣛࢱ࠾ࡼࡧ㔜ࡳಀᩘࢆ㏫ゎᯒࡼࡾྠᐃࡋ࡚࠸ࡿ㸬ࡲࡓ㸪 㧗 ࡢኚᙧᢠࡢྠᐃࡘ࠸࡚㸪Yanagida ࡽ 1-36) ࡀ㸪ືⓗ⤖ᬗୗࡢὶືᛂຊ ᭤⥺ࢆ⾲ࡍ㛵ᩘᘧࢆᥦࡋ㸪⇕㛫࡛ࡢᅽ⦰ヨ㦂ࡢⲴ㔜ኚࡢ㛵ಀࢆFEM ࡛ ⌧ࡍࡿࡇࢆ┠ⓗ㸪㛵ᩘᘧࡢྛࣃ࣓࣮ࣛࢱࢆྠᐃࡋࡓ㸬 ୖグࡢ㏫ゎᯒࡢࡣ㸪࠸ࡎࢀࡶᘬᙇࡶࡋࡃࡣᅽ⦰ヨ㦂࠾ࡅࡿ࣐ࢡࣟ࡞ヨ 㦂Ⲵ㔜ኚᙧ㔞ࡢ㛵ಀࡢࡳࢆFEM ࡛⌧ࡍࡿࡇࢆ┠ⓗࡋ࡚࠾ࡾ㸪ࡃࡧࢀࡢ ኚᙧࡀᐇ㦂୍⮴ࡋ࡚࠸ࡿ࠺ࡲ࡛ࡣ☜ㄆࡀࡉࢀ࡚࠸࡞࠸㸬᭱㏆࡛ࡣ㸪DIC (Digital Image Correlation)➼ࡼࡿࡦࡎࡳศᕸィ ⤖ᯝࢆ⏝ࡋ㸪ࡃࡧࢀࡢᙧ≧ ࡲ࡛⪃៖ࡋࡓ㏫ゎᯒⓗࣉ࣮ࣟࢳࡶቑ࠼࡚ࡁ࡚࠸ࡿ㸬࠼ࡤ㸪Coppieters ࡽ 1-37)
ࡣ῝⤠ࡾ⏝㌾㗰ᯈࢆᑐ㇟㸪ࡃࡧࢀ㒊ࡢࡦࡎࡳศᕸࢆ DIC ࡼࡾィ ࡋ㸪ࡑࢀ ࢆࡶィ⟬ࡍࡿࡃࡧࢀ㒊࠾ࡅࡿෆ㒊㸪ࡃࡧࢀ㒊ຍࢃࡿእ㒊ࡢ ẚ㍑ࡽ㸪Swift ๎ Voce ๎ࡢྛࣃ࣓࣮ࣛࢱࢆྠᐃࡋࡓ㸬ࡲࡓ Kim ࡽ 1-38)ࡣ㸪
௬ኚሙࢆ⏝ࡋࡓ㏫ゎᯒ᪉ἲ࡛࠶ࡿVFM (Virtual Field Method) ࢆ⏝ࡍࡿ ࡇ࡛㸪Swift ಟṇ Voce ࡢࣃ࣓࣮ࣛࢱࢆྠᐃࡋ࡚࠸ࡿ㸬ࡓࡔࡋ㸪ࡦࡎࡳศᕸ యࢆホ౯ᑐ㇟ࡍࡿ᪉ἲࡣ㸪DIC ➼ࡢ㧗ᗘ࡞ィ ⨨ࢆᚲせࡍࡿࡔࡅ࡛࡞ࡃ㸪 ᑓ⏝ࡢࣝࢦࣜࢬ࣒ࡀᚲせ࡞ࡿ࡞㸪⡆౽࡞ྠᐃᡭἲࡣ࠸࠸ࡀࡓ࠸㸬 ࡲࡓ㸪ࡇࢀࡲ࡛ୖࡆࡓࢇࡢࡣ㸪㛵ᩘࡋ࡚ࡢ◳๎ࢆ௬ᐃࡋ㸪ࡑࡢ ◳๎ࡢࣃ࣓࣮ࣛࢱࢆ㏫ゎᯒࡢྠᐃᑐ㇟ࡋ࡚࠸ࡿࡓࡵ㸪⾲⌧࡛ࡁࡿὶືᛂຊ ᭤⥺ࡣ㑅ᢥࡋࡓ◳๎ࡢ⾲⌧⬟ຊ㝈ᐃࡉࢀࡿ࠸࠺ၥ㢟ࢆᢪ࠼࡚࠸ࡿ㸬ࡶࡋ㸪 ᮦᩱࡢຍᕤ◳ᣲືࡀ㑅ᢥࡋࡓ◳๎ࡢ㛵ᩘࡋ࡚ࡢ⾲⌧⬟ຊࢆ㉸࠼ࡓሙྜࡣ㸪 ㏫ゎᯒࢆ⾜ࡗ࡚ࡶᐇ㦂FEM ࡢㄗᕪࡀᇙࡲࡽ࡞࠸ၥ㢟ࡀ࠶ࡿ㸬 ຍᕤ◳ᣲືࡢ⾲⌧◳ഃࢆ⏝࠸ࡎ㸪ὶືᛂຊ᭤⥺ࢆከ┤⥺㏆ఝࡍࡿྲྀ ࡾ⤌ࡳࡶ࠶ࡿ㸬Dunand Mohr 1-39) ࡣపᘏᛶࡢ࣑ࣝࢽ࣒࢘ྜ㔠ᯈࢆᑐ㇟㸪 ᐇ㦂ࡼࡾᚓࡽࢀࡓᘬᙇⲴ㔜ኚࡢ㛵ಀࡀFEM ࡛⌧ࡉࢀࡿࡼ࠺㸪3 ศ
14 ࡉࢀࡓከ┤⥺㏆ఝࡢὶືᛂຊ᭤⥺ࡢྛ༊㛫ࡢഴࡁࢆྠᐃࡋࡓ㸬ከ┤⥺㏆ఝࡢὶ ືᛂຊ᭤⥺ࢆ⏝࠸ࡓ㢮ఝࡢྲྀࡾ⤌ࡳࡣ㸪Kajberg Lindkvist 1-40)ࡼࡗ࡚ࡶ⾜ࢃ ࢀ࡚࠾ࡾ㸪ࡇࡕࡽࡢศᩘࡣ 4 ࡛࠶ࡿ㸬୧⪅ࡢ᪉ἲࡣᘏᛶࡢᑠࡉ࠸ὶືᛂຊ᭤ ࡢྠᐃࡣ㐺⏝࡛ࡁࡓࡀ㸪࠼ࡤ㌾㗰➼ࡢ㧗ᘏᛶᮦᩱࡣ㸪ࡼࡾከࡃࡢศᩘ ࡋ࡚༊ศ㏆ఝࡋ࡞࠸⾲⌧⬟ຊࡀ㊊ࡋ࡚㐺⏝࡛ࡁ࡞࠸㸬
15 1.3 ᘏᛶ◚ቯண ࣔࢹࣝ࠾ࡼࡧࡑࡢࣃ࣓࣮ࣛࢱྠᐃ᪉ἲ 1.3.1 ᘏᛶ◚ቯࡢ࣓࢝ࢽࢬ࣒ 㔠ᒓᮦᩱࡢ◚ቯࡣ㸪⣲ᮦࡢ≉ᛶࡸ◚ቯ⮳ࡿ⎔ቃࡼࡗ࡚㸪ᘏᛶ◚ቯ㸪⑂ປ◚ ቯ㸪⬤ᛶ◚ቯ㸪ࢡ࣮ࣜࣉ◚ቯ㸪ᛂຊ⭉㣗ࢀ࡞ูࡉࢀࡿࡀ㸪ረᛶຍᕤ ࠾ࡅࡿ㠀ຍᕤᮦࡢ◚ቯ㸦ࢀ㸧ࡣ㸪ࡁ࡞ኚᙧࢆకࡗࡓᚋ᭱⤊◚᩿⮳ࡿ⌧ ㇟࡛࠶ࡿࡓࡵᘏᛶ◚ቯࡀᨭ㓄ⓗ࡛࠶ࡿ㸬ᘏᛶ◚ቯࡣFig. 1-9 ♧ࡍ࣓࢝ࢽࢬ࣒ ࡋ࡚⌮ゎࡉࢀ࡚࠸ࡿ1-41)㸬ረᛶኚᙧࡀ⏕ࡌࡿᮦᩱ୰ࡢᅾ≀㸪➨┦⢏Ꮚ㸪⤖ ᬗ⢏⏺࡞ࡢ⏺㠃㌿ࡸᒁ㒊ᛂຊࡢᙳ㡪࡛ᚤᑠ✵Ꮝ㸦࣎ࢻ㸧ࡀⓎ⏕ࡍࡿ㸬ኚ ᙧࡢ㐍⾜ࡶࡑࡢ✵Ꮝࡀᡂ㛗㸪ྜయࡋ㸪᭱⤊ⓗ࡞◚ቯ⮳ࡿ㸬ࡑࡢ㝿ࡢ◚㠃 ࡣ㸪Fig. 1-10 ♧ࡍࡼ࠺࡞ࢹࣥࣉࣝ◚㠃࡞ࡿ 1-42) 㸬ࡲࡓ㸪ᚤᑠ࣎ࢻࡢᡂ 㛗ࢆᢚไࡍࡿࡢ㟼Ỉᅽࡀᯝࡓࡍᙺࡣࡁࡃ㸪㟼Ỉᅽࡶ◚ቯࡦࡎࡳࡀ ቑຍࡍࡿࡇࡀ▱ࡽࢀ࡚࠸ࡿ㸦Fig. 1-11㸧1-43)㸬
Fig. 1-9 Schematic illustration of mechanism of ductile fracture 1-41)
Dislocation
accumulation
Micro hole
generation
Growth
Coalescence
Void
Crack
16
Fig. 1-10 Examples of SEM image of fractured surface 1-42)
Fig. 1-11 Effect of hydrostatic pressure on fracture strain in carbon steel 1-43)
Standard annealed material Fr ac ture strain Pressure [MPa] 㽢100
17 1.3.2 ྛ✀ࡢᘏᛶ◚ቯண ࣔࢹࣝ ᘏᛶ◚ቯண ࣔࢹࣝࡣ㸪ᚤᑠ࣎ࢻࡢᡂ㛗࠾ࡼࡧྜయ㐣⛬ࢆ⪃៖ࡋ࡚ ᵝࠎ࡞ほⅬࡽከᩘࡢࣔࢹࣝࡀᥦࡉࢀ࡚࠸ࡿ㸬ࡇࡇ࡛ࡣ㸪௦⾲ⓗ࡞ᘏᛶ◚ቯண ࣔࢹࣝࡘ࠸࡚㸪⌮ㄽ⫼ᬒ㸪ࡑࡢࣔࢹࣝᘧࢆ♧ࡍ㸬࡞࠾㸪CM, CRT, CCL, CAࡣ ྛᘏᛶ◚ቯண ࣔࢹࣝ࠾ࡅࡿᮦᩱᅛ᭷ࡢࣃ࣓࣮ࣛࢱ࡛㸪㝈⏺ࢲ࣓࣮ࢪ್ ࡤࢀࡿ㸬 (a) ࣎ࢻࡢᡂ㛗࠾ࡼࡧྜయ᮲௳ᇶ࡙ࡃࣔࢹࣝ McClintock 1-44)ࡣᰕ≧ࡢ࣎ࢻࡢ࠶ࡿࣘࢽࢵࢺࢭࣝࡀつ๎ⓗ୪ࢇ࡛࠸ࡿᮦ ᩱࢆ⪃࠼㸪࣎ࢻࡢึᮇ┤ᚄࡀ࣎ࢻࡢᖹᆒ㛫㝸ࡲ࡛ᡂ㛗ࡋࡓẁ㝵࡛◚᩿ࡀ⏕ ࡌࡿࡋࡓ⌮ㄽゎᯒࡼࡾ㸪ḟᘧࡢ᮲௳ᘧࢆᥦࡋ࡚࠸ࡿ㸬 M f C d n n »»¼ º « « ¬ ª ¿ ¾ ½ ¯ ®
³
H H V V V V V V1 2 1 2 4 3 2 ) 1 ( 3 sinh ) 1 ( 2 3 (1-14) ࡇࡇ࡛㸪dε ࡣ┦ᙜረᛶࡦࡎࡳቑศ㸪εfࡣ◚᩿┦ᙜረᛶࡦࡎࡳ㸪n ࡣຍᕤ◳ᣦᩘ㸪 σ1࠾ࡼࡧσ2ࡣᛂຊ㸪σ ࡣ┦ᙜᛂຊ࡛࠶ࡿ㸬Rice and Tracy 1-45)ࡣMcClintock ࡣ␗࡞ࡾ⌫ᙧࡢ࣎ࢻࢆ௬ᐃࡋ㸪㧗ᛂຊ୕
㍈ᗘሙ࠾ࡅࡿ࣎ࢻࡢᡂ㛗ࢆࣔࢹࣝࡋࡓ㸬ࡑࡢ⤖ᯝࡽᖹᆒᆶ┤ᛂຊσmࡀ ᘬᙇഃቑຍࡍࡿࡘࢀ࡚◚ቯ㝈⏺ࡀᛴ㏿ᑠࡉࡃ࡞ࡿࡇࢆ᫂ࡽࡋࡓ㸬 ࡇࡢࣔࢹࣝࡣḟᘧ࡛⾲ࡉࢀࡿ㸬
³
¸ ¹ · ¨ © § f RT m d C H H V V 2 3 exp (1-15) (b) ᛂຊ㈇ⲴᒚṔ╔┠ࡋࡓࣔࢹࣝຍᕤࡢᛂຊ㈇ⲴᒚṔ╔┠ࡋࡓࣔࢹࣝࡋ࡚㸪Cockcroft and Latham 1-16)ࡣ㸪
࣎ࢻࡢ⏕ᡂ࠾ࡼࡧᡂ㛗࠼ࡿᙳ㡪ࢆ᭱ࡶᙳ㡪ࢆ࠼ࡿᛂຊࢆ᭱ᛂຊ ௬ᐃࡋ㸪௨ୗࡢ⌧㇟ㄽⓗ࡞ࣔࢹࣝࢆᥦࡋ࡚࠸ࡿ㸬 CL f C d
³
H Vmax H (1-16) ࡇࡇ࡛㸪σmaxࡣ᭱ᛂຊ࡛࠶ࡿ㸬ࡇࡢࣔࢹࣝࡣ㸪ᘬᙇ㸪ࡡࡌࡾ㸪᭤ࡆ㸪ᢲࡋฟ ࡋ,࠾ࡼࡧᅽᘏࡢ◚ቯண ᭷ຠ࡛࠶ࡿࡉࢀ࡚࠸ࡿ㸬18 ࡲࡓ㸪Ayada 1-17)ࡣࢩ࢙ࣈࣟࣥࢡࣛࢵࢡࡢ◊✲࠾ࡅࡿᐇ㦂⤖ᯝࢆࡶ㸪ᛂ ຊ୕㍈ᗘࡢࡦࡎࡳᑐࡍࡿ✚ศ್ࡀ㸪࠶ࡿ㝈⏺್㐩ࡍࡿ◚ቯࡍࡿ࠸࠺ḟ ᘧࡢࣔࢹࣝࢆᥦࡋ࡚࠸ࡿ㸬 A f m C d
³
H H V V (1-17) (c) ᵓᡂᘧ࣎ࢻࡢᙳ㡪ࢆ⤌ࡳ㎸ࢇࡔࣔࢹࣝ Gurson 1-46) ࡢ㝆అ᮲௳ᘧ௦⾲ࡉࢀࡿࡼ࠺㸪㐃⥆యࡢረᛶᵓᡂᘧᚤᑠ࣎ ࢻࡢᙳ㡪ࢆ┤᥋ྲྀࡾ㎸ࢇ࡛ィ⟬ࢆ⾜࠺ࣔࢹࣝࡶ࠶ࡿ㸬࣎ࢻయ✚⋡ࡢኚࢆ ࣎ࢻࡢ⏕ᡂᡂ㛗ࡢࡋ࡚⾲ࡍᦆയⓎᒎᘧ࡛⾲⌧ࡋ㸪ຍᕤ୰ࡑࡢ࣎ࢻ య✚⋡ࡀᮦᩱᅛ᭷ࡢ㝈⏺್㐩ࡋࡓⅬ࡛◚ቯࢆุᐃࡍࡿࡶࡢ࡛࠶ࡿ㸬 (d) ᛂຊ୕㍈ᗘᑐࡍࡿ◚᩿┦ᙜࡦࡎࡳࢆࡋࡁ࠸್ࡋࡓࣔࢹࣝ ຍᕤ୰ࡢᖹᆒᛂຊ୕㍈ᗘ◚᩿┦ᙜࡦࡎࡳࡢ㛵ಀ╔┠ࡋࡓࣔࢹࣝࡶ࠶ࡿ㸬 Bao Wierzbicki 1-47)ࡣ㸪ᅽ⦰㸪ࡏࢇ᩿㸪ᘬᙇࡏࢇ᩿࠾ࡼࡧᘬᙇࡢ」ᩘࡢᛂຊ≧ ែࢆኚࡉࡏࡓᐇ㦂ࢆ⾜࠸㸪ᐇ㦂⤖ᯝྠᵝࡢFEM ゎᯒࡢ⤖ᯝࡽ㸪ᖹᆒᛂຊ ୕㍈ᗘᑐࡍࡿ◚ቯ┦ᙜࡦࡎࡳࡢኚࢆㄪᰝࡋ㸪Fig. 1-12 ♧ࡍࡼ࠺ᩚ⌮ࡋ ࡚࠸ࡿ㸬᭱㏆࡛ࡣ㸪ᖹᆒᛂຊ୕㍈ᗘຍ࠼㸪ᛂຊ≧ែࢆ⾲ࡍᣦᶆࡋ࡚Lode ゅ ࡶ⪃៖ࡋ㸪Fig. 1-13 ♧ࡍࡼ࠺㸪ᖹᆒᛂຊ୕㍈ᗘᖹᆒ Lode ゅT ᑐࡋ࡚◚ ᩿┦ᙜࡦࡎࡳࢆ୕ḟඖ⾲⌧ࡋ࡚◚ቯࢆண ࡍࡿࣔࢹࣝࡶ࠶ࡿ1-48)㸬19
Fig. 1-12 Relationship between equivalent strain to fracture and average stress
triaxiality on 2024-T351 aluminum alloy 1-47)
20 1.3.3 ᘏᛶ◚ቯࣃ࣓࣮ࣛࢱࡢྠᐃ᪉ἲ ࠸ࡎࢀࡢ◚ቯ᮲௳ࢆ⏝࠸ࡿࡋ࡚ࡶᘏᛶ◚ቯண ࣔࢹࣝ୰ࡣ1 ಶ࡞࠸ࡋࡣ㸪 」ᩘࡢࣃ࣓࣮ࣛࢱࡀᏑᅾࡍࡿࡓࡵ㸪◚ቯࢆక࠺ఱࡋࡽࡢᮦᩱヨ㦂ࡼࡗ࡚㸪ࡇ ࢀࡽࢆ๓ྠᐃࡋ࡚࠾ࡡࡤ࡞ࡽ࡞࠸㸬ከࡃࡢࣔࢹࣝ࠾࠸࡚㸪ྛࣔࢹ࡛ࣝᐃ ⩏ࡉࢀࡿᦆയ್㸦ࢲ࣓࣮ࢪ್㸧ࢆ◚᩿ࡲ࡛ࡢࡦࡎࡳ࡛✚ศࡍࡿᙧ࡞ࡗ࡚࠸ࡿࡓ ࡵ㸪ࣃ࣓࣮ࣛࢱࢆྠᐃࡍࡿࡓࡵࡣ㸪◚ቯࡲ࡛ࡢᛂຊࡦࡎࡳࡢ㈇ⲴᒚṔࡀ᫂☜ ࡞ࡗ࡚࠸ࡿᚲせࡀ࠶ࡿ㸬 ྜྷ⏣ࡽ 1-49)ࡣ㸪ษḞᲬᘬᙇヨ㦂ࢆ⏝࠸ࡓ㝈⏺ࢲ࣓࣮ࢪ್ࡢྠᐃἲࢆᥦ ࡋ࡚࠸ࡿ㸬ษḞᲬᘬᙇヨ㦂࡛ࡣ㸪ኚᙧ㒊ࢆษḞ㒊㞟୰࡛ࡁࡿࡓࡵࡃࡧࢀ㒊 ࡢᑍἲィ ࡀᐜ࡛᫆࠶ࡾ㸪ึᮇษḞ༙ᚄࢆኚ࠼ࡿࡇ࡛⡆౽ᛂຊ୕㍈ᗘࡢ㈇ ⲴᒚṔࢆኚ࠼ࡽࢀࡿ࣓ࣜࢵࢺࡀ࠶ࡿ㸬ྜྷ⏣ࡽࡢ⏬ീゎᯒᘬᙇヨ㦂ࢩࢫࢸ࣒ࢆ Fig. 1-14 ♧ࡍ㸬ࡃࡧࢀ㒊ࢆ CCD ࣓࡛࢝ࣛᙳࡋ㸪⏬ീゎᯒࡼࡾࠎ้ࠎࡢ a R ࢆィ ࡋ㸪1.2.3 ⠇࡛♧ࡋࡓ Bridgman ἲࢆ⏝ࡋ࡚㸪ࡃࡧࢀᗏ᩿㠃୰ᚰ ࠾ࡅࡿᛂຊ୕㍈ᗘ࠾ࡼࡧ┦ᙜࡦࡎࡳࡢᒚṔࢆィ ࡍࡿ㸬 ࡇࡢ᪉ἲ࡛ྠᐃࡉࢀࡓ 3 ✀㢮ࡢ㗰ᮦࡢ Ayada ࡢ㝈⏺ࢲ࣓࣮ࢪ್ࢆ Fig. 1-15 ♧ࡍ㸬ྠᐃࡉࢀࡿ㝈⏺ࢲ ࣓࣮ࢪ್ࡣᛂຊ୕㍈ᗘᑐࡋ୍࡚ᐃ࡛ࡣ࡞࠸ࡇࡀศࡿ1-50)㸬 ྜྷ⏣ࡽࡢ᪉ἲࡣ㸪ᘬᙇヨ㦂⤖ᯝࡽ┤᥋ᛂຊࡸࡦࡎࡳࡢᒚṔࢆ ᐃ࡛ࡁࡿ୍ ᪉࡛㸪ᛂຊࡢホ౯Bridgman ἲࢆ⏝ࡋ࡚࠸ࡿࡓࡵ㸪ྠᐃ⢭ᗘࡢ㠃࡛ࡣㄢ㢟ࡀ ࠶ࡿ㸬
21
Fig. 1-15 Relationship between critical damage value of Ayada model and stress
triaxiality at fracture on 3 type of carbon steel 1-50)
Critical dam
age
value
C
A22 1.4 ᮏㄽᩥࡢ┠ⓗᵓᡂ ᮏㄽᩥ࡛ࡣ㸪ᘬᙇヨ㦂࠾࠸࡚◚᩿ࡲ࡛ࡢὶືᛂຊ᭤⥺ࢆ┤᥋ⓗྠᐃࡍࡿ ᪂ࡋ࠸ᡭἲࢆᥦࡍࡿࡇࢆ┠ⓗࡍࡿ㸬1.2 ⠇࡛㏙ࡓࡼ࠺㸪ᘬᙇヨ㦂࠾ ࠸࡚Bridgman ἲࢆ⏝࠸ࢀࡤ㸪◚᩿ࡲ࡛ࡢὶືᛂຊ᭤⥺ࢆ┤᥋ⓗྠᐃ࡛ࡁࡿࡀ㸪 ึ➼ゎἲ࡛ࡢ௬ᐃࡀᡂ❧ࡋ࡞࠸⢭ᗘࡀᝏࡍࡿၥ㢟ࢆᢪ࠼࡚࠸ࡿ㸬୍᪉㸪㏫ゎ ᯒⓗ࡞᪉ἲ࡛ࡣ㸪ከࡃࡢሙྜ࡛◳๎ࡢࣃ࣓࣮ࣛࢱࢆྠᐃᑐ㇟ࡋ࡚࠾ࡾ㸪ྠᐃ ࡉࢀࡿὶືᛂຊ᭤⥺ࡣ㑅ᢥࡋࡓ◳๎౫Ꮡࡋ࡚ࡋࡲ࠺ၥ㢟ࡀ࠶ࡿ㸬 ࡑࡇ࡛㸪ᥦࡍࡿᡭἲ࡛ࡣBridgman ࡢᛂຊ⿵ṇࡢ⪃࠼᪉ࢆ㋃くࡋ㸪ᐇ㦂ࡽ ᚓࡽࢀࡿᖹᆒᘬᙇᛂຊࢆὶືᛂຊ⿵ṇࡍࡿࡀ㸪ࡑࡢ⿵ṇಀᩘࡢỴᐃFEM ᭱㐺ᡭἲࢆ⏝࠸ࡓ㏫ゎᯒࡢᡭἲࢆ㐺⏝ࡍࡿ㸬ࡇࡢᡭἲ࡛࠶ࢀࡤ㸪◳๎౫Ꮡ ࡍࡿࡇ࡞ࡃ┤᥋ⓗὶືᛂຊࢆྠᐃ࡛ࡁ㸪ࡲࡓ㸪ᐇ㦂⤖ᯝFEM ゎᯒ⤖ᯝࡀ ୍⮴ࡍࡿࡼ࠺⿵ṇಀᩘࢆỴᐃࡍࡿࡓࡵ㸪⢭ᗘ㠃࡛ࡶBridgman ἲᑐࡋ࡚ᨵၿ ࡀᮇᚅ࡛ࡁࡿ㸬◳๎ࢆ௬ᐃࡍࡿሙྜẚ࡚ࣃ࣓࣮ࣛࢱᩘࡣከࡃ࡞ࡿࡀ㸪ᛂຊ ⿵ṇಀᩘࢆࣃ࣓࣮ࣛࢱࡍࡿࡇ࡛㸪ࡑࡢ᥈⣴⠊ᅖࡣ⤠ࡾ㎸ࡴࡇࡀ࡛ࡁࡿ㸬 Fig. 1-16 ᥦᡭἲࡢᴫᛕᅗࢆ♧ࡍ㸬ᥦᡭἲࡢ࡞≉ᚩࢆ௨ୗࡲࡵࡿ㸬 1) ᘬᙇヨ㦂࠾࠸࡚㸪ࡃࡧࢀⓎ⏕ࡽ◚᩿⮳ࡿࡲ࡛ࡢࡦࡎࡳᇦࡢὶືᛂ ຊ᭤⥺ࢆ◳๎౫Ꮡࡏࡎྠᐃࡍࡿ 2) Bridgman ἲࡢᛂຊ⿵ṇࡢ⪃࠼᪉ࢆ㋃くࡋ㸪ᛂຊ⿵ṇ㔞ࡢỴᐃ FEM ᭱ 㐺ᡭἲࢆ⏝ࡋࡓ㏫ゎᯒࢆ㐺⏝ࡍࡿ㸬 3) ᭱㐺ࣝࢦࣜࢬ࣒ࡣ㏲ḟ㏆ఝᛂ⟅᭤㠃ἲࡢ୍✀࡛࠶ࡿ SRSM2-3)ࢆ᥇ ⏝ࡍࡿ㸬ࡇࢀࡣ㸪ᑡ࡞࠸ヨ⾜ᅇᩘ࡛᭱㐺ࢆᚓࡿࡇࡀ࡛ࡁࡿ㸬 ୖグࡢᡭἲࢆᥦࡍࡿࡢ㝿ࡋ㸪᳨ドࡍࡁㄢ㢟ࢆิグࡍࡿ㸬 1) ᖹᆒᘬᙇᛂຊࢆ ᐃྍ⬟࡞ᘬᙇヨ㦂ࢩࢫࢸ࣒ࡢᵓ⠏ 2) ᥦᡭἲࡼࡿᛂຊ⿵ṇ㔞ࡢጇᙜᛶࡢ᳨ド 3) ᥦᡭἲࡀ㐺⏝ྍ⬟࡞ᮦᩱࡢ᫂☜ 1) 㛵ࡋ࡚ࡣ㸪ྜྷ⏣ࡽࡀ㛤Ⓨࡋࡓ⏬ീゎᯒᘬᙇヨ㦂ࢩࢫࢸ࣒ࢆ⏝ࡍࡿ㸬ࡇ ࡢࢩࢫࢸ࣒㸪ࡃࡧࢀ⨨ࡀ᫂☜࡞ษḞᲬᘬᙇヨ㦂ࢆ⤌ࡳྜࢃࡏࡿࡇ࡛㸪Ᏻ ౯ࡘᖹ᫆ᛂຊ⿵ṇࡢ࣮࣋ࢫ࡞ࡿᖹᆒᘬᙇᛂຊࢆィ ࡍࡿࡇࡀ࡛ࡁࡿ㸬2) 3) 㛵ࡋ࡚ࡣ㸪ጞࡵ FEM ࡢゎᯒ⤖ᯝࢆ௬ࡢᐇ㦂⤖ᯝぢ❧࡚ࡓᩘ್ᐇ 㦂ࢆ㏻ࡌ᳨࡚ドࢆ⾜࠺㸬2) 㛵ࡋ࡚ࡣ㸪ึᮇษḞ༙ᚄࢆኚࡉࡏࡓ㸪ࡍ࡞ࢃࡕ ከ㍈ᛂຊ≧ែࢆኚࡉࡏࡓ」ᩘࡢᘬᙇヨ㦂ࡢ⤖ᯝࡽྠ୍ࡢὶືᛂຊ᭤⥺ࡀྠ ᐃ࡛ࡁࡿ࠺㸪3) 㛵ࡋ࡚ࡣ㸪࠶ࡽࡌࡵタᐃࡋࡓ␗࡞ࡿຍᕤ◳ᣲືࡢ
23 ὶືᛂຊ᭤⥺ࡀࡑࢀࡒࢀྠᐃྍ⬟࠺㸪࠸࠺ほⅬ᳨࡛ドࢆᐇࡍࡿ㸬᳨ド ᚋ㸪ᐇ㝿ࡢᮦᩱᥦᡭἲࢆ㐺⏝ࡋ㸪ᐇၥ㢟࡛ࡢ㐺⏝ᛶࢆ᳨ドࡍࡿ㸬 ࡲࡓ㸪1.3 ⠇࡛㏙ࡓࡼ࠺㸪◚᩿ࡲ࡛ࡢὶືᛂຊ᭤⥺ࢆྠᐃࡍࡿࡇ㸪ྛ ✀ࡢᘏᛶ◚ቯண ࣔࢹࣝࡢࣃ࣓࣮ࣛࢱࢆྠᐃࡍࡿࡇࡣ㸪◚᩿ࡲ࡛ࡢᛂຊ ࡦࡎࡳࡢ㈇ⲴᒚṔࢆྠᐃࡍࡿ࠸࠺ព࠾࠸࡚ࡣ㸪➼౯࡞ၥ㢟࡛࠶ࡿ࠸࠼ ࡿ㸬ᮏᡭἲ࡛ࡣ㸪ὶືᛂຊ᭤⥺ࡀྠᐃ࡛ࡁࡓⅬ࡛㸪FEM ࡢ࣏ࢫࢺฎ⌮ࡼࡗ ࡚௵ពࡢሙᡤ࠾ࡅࡿྛ✀ࡢᛂຊࡸࡦࡎࡳࡢᒚṔࢆᢳฟྍ⬟࡞ࡾྛ✀ࡢᘏᛶ ◚ቯࣃ࣓࣮ࣛࢱࡀྠᐃྍ⬟࡞ࡿ㸬ࡋࡋ࡞ࡀࡽ㸪ྠᐃࡉࢀࡓࣃ࣓࣮ࣛࢱࡀᐇ⏝ ၥ㢟᭷ຠ࡛࠶ࡿ࠺ࡣ㸪ᐇドᐇ㦂ࢆ㏻ࡌ࡚ὀព῝ࡃ᳨ドࡍࡿᚲせࡀ࠶ࡿ㸬 ࡑࡇ࡛㸪ᮏㄽᩥ࡛ࡣ㸪㘫㐀ࡢึᮇᕤ⛬࡛ከ⏝ࡉࢀࡿᤣ㎸ࡳヨ㦂ࡢ⾲㠃ࢀࢆᑐ㇟ ࡋࡓᐇドᐇ㦂ࢆ⾜࠸㸪ࡑࡢ᭷ຠᛶࢆ᳨ドࡋࡓ㸬 ᮏㄽᩥࡣ 5 ❶࡛ᵓᡂࡉࢀ࡚࠾ࡾ㸪ࡑࢀࡒࢀࡢ❶࡛ྲྀࡾୖࡆࡿෆᐜࡣ௨ୗࡢ㏻ ࡾ࡛࠶ࡿ㸬 ➨ 1 ❶ࡣᗎㄽ࡛࠶ࡾ㸪᪤Ꮡࡢὶືᛂຊ᭤⥺ࡢྠᐃᢏ⾡࠾ࡼࡧᘏᛶ◚ቯࡢ࣓࢝ ࢽࢬ࣒ࡸྛ✀ࡢᘏᛶ◚ቯண ࣔࢹࣝࢆᴫほࡍࡿࡶ㸪ᮏㄽᩥ࡛ྲྀࡾᢅ࠺◊ ✲ࡢ┠ⓗ࠾ࡼࡧ⨨࡙ࡅࢆ᫂☜ࡋ࡚࠸ࡿ㸬 ➨2 ❶࡛ࡣ㸪ษḞᲬᘬᙇヨ㦂ᑐࡋ࡚ FEM ᭱㐺ᡭἲࢆ⏝ࡋࡓ᪂ࡋ࠸ ᛂຊ⿵ṇἲࢆᥦࡍࡿࡶ㸪ᩘ್ᐇ㦂࠾ࡼࡧᐇ㝿ࡢ㕲㗰ᮦᩱࢆᑐ㇟ࡋࡓ ᐇ㦂ࢆ㏻ࡌ࡚㸪ᥦࡍࡿᛂຊ⿵ṇἲࡢጇᙜᛶ㸪ᚑ᮶ᢏ⾡࡛࠶ࡿBridgman ἲ ࡢẚ㍑ࢆ⾜ࡗ࡚࠸ࡿ㸬 ➨ 3 ❶࡛ࡣ㸪ຍᕤ◳ᣲືࡢ␗࡞ࡿ 3 ✀㢮ࡢ㔠ᒓᮦᩱᑐࡋ࡚㸪ᥦᡭἲ ࡼࡾྛὶືᛂຊ᭤⥺࠾ࡼࡧ 2 ✀㢮ࡢᘏᛶ◚ቯ᮲௳ᘧࡢ㝈⏺ࢲ࣓࣮ࢪ್ࢆྠᐃࡋ ࡚࠸ࡿ㸬ࡲࡓ㸪Bridgman ἲࢆ⏝ࡋࡓሙྜࡢ㝈⏺ࢲ࣓࣮ࢪ್ࡢྠᐃ⤖ᯝࡢẚ ㍑ࢆ⾜࠸㸪ࡑࡢᕪ␗ࡘ࠸࡚ࡢ⪃ᐹࢆࡋ࡚࠸ࡿ㸬 ➨4 ❶࡛ࡣ㸪Ⅳ⣲㗰 S45C ࢆᑐ㇟㸪෭㛫㘫㐀ࡢึᮇᕤ⛬࡛ከ⏝ࡉࢀࡿᤣ㎸ࡳ ࡢࢀண ྲྀࡾ⤌ࡴ㸬ษḞࡁᲬᘬᙇヨ㦂ࡢࡳ࡛ࡣ㸪Ỵᐃ࡛ࡁࡿᘏᛶ◚ቯࣃ ࣓࣮ࣛࢱࡢᛂຊ୕㍈ᗘ⠊ᅖࡀ༑ศ࡛࡞࠸ࡓࡵ㸪3 Ⅼ᭤ࡆヨ㦂ࡶᐇࡋ㸪ᣦᩘ㛵ᩘ ᆺࡢᘏᛶ◚ቯண ࣔࢹࣝࡢࣃ࣓࣮ࣛࢱࢆỴᐃࡍࡿ㸬ᰕࡢ➃㠃ᣊ᮰ᅽ⦰ヨ㦂࡛ ࡢᅽ⦰㝈⏺ࡼࡾ㸪Ỵᐃࡋࡓᘏᛶ◚ቯࣃ࣓࣮ࣛࢱࡢጇᙜᛶࢆ᳨ドࡋࡓ㸬 ➨5 ❶ࡣ⥲ᣓ࡛࠶ࡾ㸪ᮏ◊✲࡛ᚓࡽࢀࡓᡂᯝࡘ࠸࡚ࡲࡵ࡚࠸ࡿ㸬
24 Fi g. 1 -1 6 Sc he ma tic dia gr am of pr op ose d str ess co rr ec tion me tho d Post-ne ckin g Equivalent stress Equivalent stress min ) ( 1 2 1 o ¸ ¸ ¹ · ¨ ¨ © §
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n i i i i P Max P F n e x a F εeq = 2ln( a0 /a ) εu εf Standard tensile test εeq = 2ln( a0 /a ) σzave I σu εu εf Stress corre ction FEM (L S-DYNA) Standard tensile test 㽢 㽢 σzave = P /( πa 2) xI σzave N σflow N xN Error eva lu atio n Notched round-bar tensile test w ith image analy sis Initial (I nitial:2 a0 ) 2a CCD camera P PError
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SRSM 䠄LS-OPT 䠅 C orrected flow stress σflo wI = xI σzave I Frac tu re Post-ne ckin g25 ཧ⪃ᩥ⊩ 1-1) ㏆␥㘫ᕤရᴗඹྠ⤌ྜ㸸http://www.kintan.jp/forging.html. 1-2) ᪥ᮏᨻ⟇ᢞ㈨㖟⾜㸸᭶ࡢࢺࣆࢵࢡࢫ㸪No.083 (2005). 1-3) ࠼ࡤ㸪᳃ୗᛅ㸸⮬ື㌴⏕⏘࠾ࡅࡿረᛶຍᕤᢏ⾡ࡢⓎᒎ㸪ረᛶຍᕤ㸪 52-600 (2011), 101-107. 1-4) ᪥ᮏረᛶຍᕤᏛ⦅㸸ረᛶຍᕤᢏ⾡ࢩ࣮ࣜࢬ 4 㘫㐀, ࢥࣟࢼ♫ (1995), 12. 1-5) ⃝㎶ᘯ㸪ྜྷᮧ㸸㔠ᆺタィࡢᕤኵ࠶ࢀࡇࢀረᛶຍᕤ㸪40-464(1999)㸪 857-862. 1-6) ᪥ᮏረᛶຍᕤᏛ⦅㸸ረᛶຍᕤᢏ⾡ࢩ࣮ࣜࢬ 4 㘫㐀, ࢥࣟࢼ♫ (1995), 150. 1-7) ▼ᕝᏕྖ㸪㧗ᰗ⪽㸪ྜྷ⏣ె㸪ᕝఙᶞ㸪ఀ⸨ඞᾈ㸪ụ⏣ᐇ㸸෭㛫ከẁᢲ ࡋฟࡋᡂᙧ࠾ࡅࡿෆ㒊Ḟ㝗ࡢண 㸪ረᛶຍᕤ, 42-488 (2001), 949-953. 1-8) ᑠᆏ⏣ᏹ㐀㸪㔠Ⅱ⌼㸸ᙺ❧ࡘ㘫㐀ࢩ࣑࣮ࣗࣞࢱ㸪ረᛶຍᕤ㸪39-454(1998)㸪 1107-1111. 1-9) ⸨ᕝ┿୍ᮁ㸸⮬ື㌴⏘ᴗ࠾ࡅࡿ㘫㐀ᢏ⾡ࡢ㐍ࡑࡢᒎᮃ㸪ረᛶຍᕤ㸪 52-600(2011)㸪148-152. 1-10) ⥲ົ┬㸸୰ᑠᴗࡢࡶࡢ࡙ࡃࡾᇶ┙ᢏ⾡ࡢ㧗ᗘ㛵ࡍࡿἲᚊ, ᖹᡂ༑ඵ ᖺᅄ᭶༑භ᪥ἲᚊ➨୕༑୕ྕ. 1-11) ୰ᑠᴗᗇ㸸http://www.chusho.meti.go.jp/keiei/sapoin/index.html. 1-12) ⏘ᴗ➇தຊ᠓ㄯ COCN㸪HPC ᛂ⏝◊✲㸸⏘ᴗ➇தຊ᠓ㄯ 2011 ᖺᗘ ◊✲᭱⤊ሗ࿌(2012). 1-13) ≉ᐃ㠀Ⴀάືἲே CAE ᠓ヰ㸸http://www.cae21.org/ 1-14) ≉ᐃ㠀Ⴀάືἲே㠀⥺ᙧ CAE ༠㸸http://www.jancae.org/ 1-15) ≉ᐃ㠀Ⴀάືἲே CAE ᨭࢿࢵࢺ㸸http://www.caesn.org/
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1-40) Kajberg, J., Lindkvist, G.: Characterisation of materials subjected to large strains by inverse modelling based on in-plane displacement fields, International Journal of Solids and Structures, 41 (2004), 3439-3459.
1-41) ᑠᆏ⏣ᏹ㐀㸸㘫ᅽຍᕤ࠾ࡅࡿኚᙧ㐣⛬Ḟ㝗Ⓨ⏕㸪ረᛶຍᕤ㸪17-187 㸦1976㸧㸪627. 1-42) ▼ᕝᏕྖ㸸෭㛫㘫㐀࠾ࡅࡿᮦᩱࡢࢀண 㸪ረᛶຍᕤ㸪53-620 (2012) 790-794. 1-43) ᑠ㜰⏣ᏹ㐀㸪⥥㇂ᬗᘅ㸪㛵ཱྀ⚽ኵ㸸෭㛫ረᛶຍᕤ᮲௳࠾ࡅࡿⅣ⣲㗰ࡢᘏ ᛶ◚ቯ㸪➨2 ሗ㔠ᒓ⤌⧊ࡢᙳ㡪㸪᪥ᮏᶵᲔᏛㄽᩥ㞟㸪43-376 (1977) 4463-4473.
1-44) McClintock, F.A.: A criterion for ductile fracture by the growth of holes. ASME Journal of Applied Mechanics 35 (1968), 363-371.
1-45) Rice, J.R., Tracey, D.M.: On the ductile enlargement of voids in triaxial stress fields, Journal of the Mechanics and Physics of Solids 17 (1969), 201-217. 1-46) Gurson, A.L.: Continuum Theory of Ductile Rupture by Void Nucleation and
Growth: Part I—Yield Criteria and Flow Rules for Porous Ductile Media, Journal of Engineering Materials and Technology, 99 (1977), 2.
1-47) Bao, Y., Wierzbicki, T.: On fracture locus in the equivalent strain and stress triaxiality space, International Journal of Mechanical Sciences, 46 (2004), 81-98. 1-48) Bai, Y., Wierzbicki, T.: A new model of metal plasticity and fracture with pressure and Lode dependence, International Journal of Plasticity, 24 (2008), 1071-1096. 1-49) Yoshida, Y., Yukawa, N., Ishikawa, T.: Determination of ductile damage
parameters by notched round bar tension test using image analysis, Proc. of 8th NUMIFORM, (2004), 1869-1874.
1-50) ྜྷ⏣ె㸸ᘏᛶ◚ቯ᮲௳ᘧᘏᛶ◚ቯࣃ࣓࣮ࣛࢱỴᐃἲ㸪ረᛶຍᕤ㸪57-669 (2016) 940-944.
28
➨㸰❶ ษḞᲬᘬᙇヨ㦂ࢆ⏝࠸ࡓὶືᛂຊྠᐃᡭἲࡢ㛤Ⓨ
2.1 ⥴ゝ ➨㸯❶࡚♧ࡋࡓࡼ࠺㸪ᘬᙇヨ㦂࠾࠸࡚ࡦࡓࡧヨ㦂∦ࡃࡧࢀࡀ⏕ࡌ ࡿࡃࡧࢀ㒊ࡣከ㍈ᛂຊ≧ែࡉࡽࡉࢀࡿࡓࡵ㸪ࠎ้ࠎࡢᘬᙇ㍈᪉ྥࡢᖹᆒ ᛂຊ㸦௨ᚋ㸪ᖹᆒᘬᙇᛂຊ⛠ࡍࡿ㸧σzave = P/A ࡣࡑࡢᙳ㡪ࢆཷࡅ࡚㸪ᮦᩱࡢὶ ືᛂຊ σflowࡼࡾ㧗ࡵィ ࡉࢀ࡚ࡋࡲ࠺㸬 Fig. 2-1 ࡣᲬᘬᙇヨ㦂࠾ࡅࡿ㸪 ὶືᛂຊᖹᆒᘬᙇᛂຊࢆ♧ࡋࡓᶍᘧᅗ࡛࠶ࡿ㸬 ᮏ❶࡛ࡣ㸪ࡇࡢᖹᆒᘬᙇᛂຊࢆὶືᛂຊ⿵ṇࡍࡿ᪂ࡋ࠸᪉ἲࢆᥦࡍࡿ㸬⏬ ീゎᯒࢆ⏝࠸ࡓษḞᲬᘬᙇヨ㦂ࢆᐇࡋ㸪ᚓࡽࢀࡿᖹᆒᘬᙇᛂຊ σzaveᑐ ࡋ࡚FEM ゎᯒ᭱㐺ᡭἲࡼࡿ㏫ゎᯒࢆ⏝ࡍࡿࡇ࡛ᛂຊ⿵ṇ㔞ࢆỴᐃࡍ ࡿ㸬ࡇࡢ᪉ἲࡼࡾ◚᩿⮳ࡿࡲ࡛ࡢὶືᛂຊࢆ㸪ྠᐃࡍࡿࡇࡀྍ⬟࡞ࡿ㸬 ᮏᡭἲࡢጇᙜᛶࢆ᳨ドࡍࡿ┠ⓗ࡛㸪FEM ゎᯒࡼࡿษḞᲬᘬᙇヨ㦂ࡢᩘ ್ᐇ㦂ࢆᐇࡋ㸪࠶ࡽࡌࡵタᐃࡋࡓṇゎࡢὶືᛂຊ᭤⥺㸦௨ᚋ㸪ཧ↷ὶືᛂຊ ᭤⥺σref⛠ࡍࡿ㸧ࡀ⌧࡛ࡁࡿࢆ᳨ドࡋࡓ㸬ࡲࡓ㸪ᐇᮦᩱࢆ⏝࠸ࡓᐇ㦂࡛ࡣ㸪 㧗ᘏᛶᮦᩱ࡛࠶ࡿ୍⯡ᵓ㐀⏝㗰ᮦࡢษḞᲬᘬᙇヨ㦂ᮏᡭἲࢆ㐺⏝ࡋ࡚◚ ᩿ࡲ࡛ࡢὶືᛂຊ᭤⥺ࡢྠᐃࢆヨࡳࡓ㸬ࡲࡓ㸪ᩘ್ᐇ㦂࠾ࡼࡧᐇ㦂࠾࠸࡚㸪ᮏ ᡭἲ୪⾜ࡋ࡚ึ➼ゎἲᇶ࡙ࡃྂⓗ࡞ᛂຊ⿵ṇἲ࡛࠶ࡿ Bridgman ἲ 1-23)࡛ ࡶᛂຊ⿵ṇࢆᐇࡋ㸪ᛂຊ⿵ṇ⢭ᗘࡢẚ㍑ࢆ⾜ࡗࡓ㸬Fig. 2-1 Difference between the average tensile stress and the material flow stress in
29 2.2 ᐇ㦂᪉ἲ 2.2.1 ౪ヨᮦ࠾ࡼࡧヨ㦂∦ᙧ≧ ୍⯡ᵓ㐀⏝㗰ᮦࡢ SS400 Წࡽᘬᙇヨ㦂∦ࢆ๐ࡾฟࡋ㸪ᐇ㦂⏝ࡋࡓ㸬 SS400 ᲬࡢᏛ⤌ᡂࢆ Table 2-1 ♧ࡍ㸬ᘬᙇヨ㦂ࡣ Fig. 2-2 ♧ࡍ࠾ࡾ㸪 4 ✀㢮ࡢษḞᲬᘬᙇヨ㦂∦ 1 ✀㢮ࡢᖹᲬᘬᙇヨ㦂∦ࢆ⏝ࡋࡓ㸬ᖹ Წᘬᙇヨ㦂࡚ィ ࡋࡓᶵᲔⓗ≉ᛶ್࠾ࡼࡧ୍ᵝఙࡧࡢ⠊ᅖ࡛ྠᐃࡋࡓSwift ๎ࡢࣃ࣓࣮ࣛࢱࢆTable 2-2 ♧ࡍ㸬ࡇࡇ࡛㸪εpࡣ┦ᙜረᛶࡦࡎࡳ࡛࠶ࡿ㸬ษḞ Წᘬᙇヨ㦂∦ࡣ㸪ษḞᙧ≧ࢆࡍࡿࡇ࡛ࡃࡧࢀⓎ⏕⨨ࡀᐃࡲࡾィ ࡀᐜ᫆࡞ࡿ㸬ࡲࡓ㸪ึᮇษḞ༙ᚄR0ࢆኚࡉࡏࡿࡇ࡛㸪ࡃࡧࢀ㒊Ⓨ⏕ࡍ ࡿᛂຊࡢ㈇ⲴᒚṔࢆኚࡉࡏࡓヨ㦂ࡀྍ⬟࡞ࡿ㸬」ᩘࡢᛂຊ㈇ⲴᒚṔࡢᘬᙇ ヨ㦂⤖ᯝࡽྠࡌὶືᛂຊ᭤⥺ࡀᚓࡽࢀࢀࡤ㸪ᡭἲࡀጇᙜ࡛࠶ࡿุ᩿࡛ࡁࡿ㸬
Fig. 2-2 Notched round bar specimens (a)㹼(d) and a smooth round bar specimen (e)
30
Table 2-1 Chemical compositions of SS400 (mass %)
C Si Mn P S
0.07 0.16 0.6 0.024 0.041
Table 2-2 Mechanical properties of SS400
Tensile strength Yield strength Uniform elongation F* n* ε0*
473MPa 357MPa 19% 788MPa 0.19 0.002 *Approximated using σ = F(ε0 + εp)n for εp = 0.1 - 0.19
31 2.2.2 ᘬᙇヨ㦂᪉ἲ
4 ✀ࡢษḞᘬᙇヨ㦂∦ᑐࡋ࡚ࢡࣟࢫ࣊ࢵࢻ㏿ᗘ࡛ 3 mm/min ࡢ㏿ᗘ࡛⏬ീ ゎᯒᘬᙇヨ㦂ࢆ⾜ࡗࡓ㸬ᘬᙇ㛤ጞࡽ◚᩿ࡲ࡛ࡢࡃࡧࢀ㒊ࡢኚᙧࡢᵝᏊࢆ CCD ࣓࢝ࣛ (Point Grey Research ♫, GRAS-20S4M) ࡛ື⏬ᙳࡋ㸪ྜྷ⏣ࡽ1-49)ࡀ㛤Ⓨ
ࡋࡓ⏬ീゎᯒࢩࢫࢸ࣒ࡼࡗ࡚᭱ᑠ᩿㠃༙ᚄa 㸪ᚋ㏙ࡢ Bridgman ἲ࡛ᚲせ ࡞ࡿࡃࡧࢀᗏࡢ᭤⋡༙ᚄR ࢆ㐃⥆ⓗ ᐃࡋࡓ㸬࡞࠾㸪ᮏࢩࢫࢸ࣒࡛ࡣ㸪R ࡣࡃ ࡧࢀᗏ࠾ࡅࡿ⏬ീ㍯㒌ࢆᘼ᭱ᑠ㏆ఝࡍࡿࡇ࡛Ỵᐃࡋ࡚࠸ࡿ㸬ྛᘬ ᙇヨ㦂⤖ᯝࡽ௨ୗࡢ2 ✀㢮ࡢ᭤⥺ࢆᚓࡓ㸬ࡑࡢ୍ࡘࡣ㸪ᖹᆒᘬᙇᛂຊ σzave̺┦ ᙜࡦࡎࡳεeq᭤⥺࡛࠶ࡾ㸪ᛂຊ⿵ṇࡢᇶ‽࡞ࡿ᭤⥺࡛࠶ࡿ㸬Წ࡛ࡘ➼᪉ⓗ ࡞ኚᙧࢆࡍࡿ௬ᐃࡍࡿ㸪σzaveࡣḟᘧ࡛ィ⟬࡛ࡁࡿ㸬 σzave = P/(πa2) (2-1) ┦ᙜࡦࡎࡳεeqࡣ㸪ࡃࡧࢀᗏ᩿㠃ෆศᕸࡍࡿࡦࡎࡳࢆ㸪ḟᘧ࡛ᖹᆒⓗホ౯ࡋ ࡓࡶࡢ࡛࠶ࡿ㸬 εeq = 2 ln (a0/a) (2-2) ࡶ࠺୍᪉ࡣ㸪ᘬᙇⲴ㔜 P̺ࡃࡧࢀᗏ᩿㠃༙ᚄኚ(a0-a)᭤⥺࡛࠶ࡾ㸪ᚋࡢ㏫ゎᯒ ࡢྠᐃᑐ㇟࡞ࡿ㸬
32 2.3 ᩘ್ᐇ㦂᪉ἲ ᥦᡭἲࡢጇᙜᛶࢆ᳨ドࡍࡿ┠ⓗ࡛㸪FEM ࡼࡿᩘ್ᐇ㦂ࢆᐇࡋࡓ㸬㍈ᑐ ⛠ࡘࡃࡧࢀᗏ᩿㠃ᑐ⛠ࢆ௬ᐃࡋ㸪㍈ᑐ⛠せ⣲࡚Fig. 2-3 ♧ࡍࡼ࠺ヨ㦂∦ ⦪᩿㠃ࡢ1/4 㡿ᇦࢆࣔࢹࣝࡋࡓ㸬ࡃࡧࢀᗏ࠾ࡅࡿ௦⾲せ⣲ᑍἲࡣ 0.1 mm ࡛ ࠶ࡿ㸬ᮦᩱࡣᙎረᛶయ࡛ von-Mises ࡢ㝆అ᮲௳ᚑ࠺௬ᐃࡋࡓ㸬FEM ゎᯒࢯ ࣝࣂࡣLS-DYNA971 (Livermore Software Technology Corporation)ࢆ⏝࠸㸪ୖ➃ ⠇Ⅼᙉไኚࢆ࠼ࡿࡇ࡛㸪ᘬᙇヨ㦂ゎᯒࢆ⾜ࡗࡓ㸬
ᩘ್ᐇ㦂⏝ࡍࡿཧ↷ὶືᛂຊ᭤⥺σrefࡣ㸪ᘧ(2-3)࠾ࡼࡧ(2-4)♧ࡍ࠾ࡾ㸪
Swift ࠾ࡼࡧ Voce ๎ᚑ࠺ σ(swift)
ref 㸪σ (voce) ref ࡢ2 ✀㢮ࢆ⏝ពࡋࡓ㸬 σ(swift) ref = 830 (εp + 0.002)0.22 (MPa) (2-3) σ(voce)
ref = 602.7㸫338.0e-12.9εp (MPa) (2-4) ୧⪅ࡣ୍ᵝఙࡧࡢ⠊ᅖෆ࡛ࡣࡰ୍⮴ࡋ㸪ࡃࡧࢀⓎ⏕௨㝆㐪࠸ࢆ♧ࡍࡼ࠺ ࣃ࣓࣮ࣛࢱࢆㄪᩚࡋ࡚࠶ࡿ㸬ࡲࡓᘬᙇヨ㦂ゎᯒ⤖ᯝࡽ2.2.2 ⠇ࡢᐇ㦂ྠᵝ㸪 σzave-εeq᭤⥺࠾ࡼࡧP̺(a0-a)᭤⥺ࢆ㸪ᇶ‽᭤⥺࠾ࡼࡧྠᐃᑐ㇟᭤⥺ࡋ࡚సᡂࡋ
ࡓ㸬ࡃࡧࢀᗏࡢ᭤⋡༙ᚄR ࡘ࠸࡚ࡣ㸪ࡃࡧࢀᗏ㏆ഐࡢ⠇Ⅼᗙᶆࢆᘼ㏆ఝࡋ㸪 ᘬᙇኚ0.1 mm ࡈᢳฟࡋࡓ㸬
33 2.4 ᛂຊ⿵ṇ᪉ἲ 2.4.1 %ULGJPDQ ἲࡼࡿᛂຊ⿵ṇ㸦ᚑ᮶ἲ㸧 Bridgman ࡢᛂຊゎᯒ 1-23)ࡼࢀࡤ㸪Წᘬᙇヨ㦂࠾ࡅࡿࡃࡧࢀᗏ᩿㠃࠾ ࡅࡿྛᛂຊᡂศࡣᘧ(2-5)࠾ࡼࡧ(2-6)࡛⾲ࡉࢀࡿ㸬 (2-5) (2-6) ࡇࡇ࡛σrࡣ༙ᚄ᪉ྥᛂຊ㸪σȟࡣ࿘᪉ྥᛂຊ㸪σzࡣᘬᙇ᪉ྥᛂຊ㸪r ࡣࡃࡧࢀᗏ᩿ 㠃୰ᚰࡽࡢ༙ᚄ᪉ྥࡢ㊥㞳࡛࠶ࡿ㸬ࡲࡓ㸪σzࢆࡃࡧࢀᗏ᩿㠃ࢃࡓࡗ࡚✚ศࡋ ࡓ್ࡀP ➼ࡋࡃ࡞ࡿࡇࡽ㸪ᘧ(2-7)ࢆᑟฟࡍࡿࡇࡀ࡛ࡁࡿ㸬 (2-7)
ᘧ(2-7)ྑ㎶ࡢ σzaveࡿ㡯ࡣ㸪σzaveࢆ σflowᛂຊ⿵ṇࡍࡿᣊ᮰ಀᩘ㸦௨ᚋ㸪
Bridgman ࡢ⿵ṇಀᩘ⛠ࡍࡿ㸧࡛࠶ࡾ㸪ࠎ้ࠎࡢ R a ࡽỴᐃࡍࡿࡇࡀ ࡛ࡁࡿ㸬ᐇ㦂⤖ᯝ࠾ࡼࡧᩘ್ᐇ㦂⤖ᯝࡽᚓࡽࢀࡿ σzave-εeq᭤⥺ Bridgman ࡢ ⿵ṇಀᩘࡢ✚ࢆࡗ࡚ᛂຊ⿵ṇࢆᐇࡋσflow-εeq᭤⥺ࢆᚓࡓ㸬 °¿ ° ¾ ½ °¯ ° ® ¸ ¸ ¹ · ¨ ¨ © § aR r aR a flow z 1 ln 22 2 2 V V ¸ ¸ ¹ · ¨ ¨ © § aR r aR a flow r ln 22 2 2 V V V T zave flow R a a R V V ¸ ¹ · ¨ © § ¸ ¹ · ¨ © § 2 1 ln 2 1 1
34 2.4.2 ㏫ゎᯒࡼࡿᛂຊ⿵ṇ㸦ᥦἲ㸧 (a) ὶືᛂຊ᭤⥺ࡢࣃ࣓࣮ࣛࢱ⾲⌧
ᮏᥦἲ࡛ࡣ㸪ྠᐃᑐ㇟᭤⥺࡛࠶ࡿ㸪P̺(a0-a)᭤⥺ࡀ FEM ゎᯒ࡛⌧ࡉࢀࡿ
ࡼ࠺㸪㏫ゎᯒࡼࡗ࡚σzaveࢆ⿵ṇࡍࡿ㸬㏫ゎᯒ⏝ࡍࡿσflow-εeq᭤⥺ࡣ㸪ᐇ 㦂࠾ࡼࡧᩘ್ᐇ㦂ࡽᚓࡽࢀࡿ σzave-εeq᭤⥺ࢆᇶ‽᭤⥺ࡋ࡚㸪Fig. 2-4 ࡢࡼ࠺ ᐃ⩏ࡋࡓ㸬ࡍ࡞ࢃࡕ㸪୍ᵝఙࡧࡢ⠊ᅖෆ࡛ࡣᖹᲬᘬᙇヨ㦂∦ࡼࡿσzaveࡢ ᐃ್ࢆṇ್ࡋ㸪ࡑࢀ௨㝆ࡢࡦࡎࡳ⠊ᅖࡘ࠸࡚ࡣ N ಶࡢ༊㛫ศࡋࡓከ ┤⥺㏆ఝ࡛⾲⌧ࡋࡓ㸬ྛ┦ᙜࡦࡎࡳᑐᛂࡍࡿὶືᛂຊ σflowIࡣᘧ(2-8)ࡢࡼ࠺ ᑐᛂࡍࡿᖹᆒᘬᙇᛂຊσzaveIx = xI㸦I = 1,2,͐,N㸧ࢆࡌࡿᙧ࡛⾲⌧ࡋࡓ㸬 ) , 2 , 1 , 1 0 ( x I N xI zaveI I I flow V d d V (2-8) ) , 2 , 1 ( 1 I N I flow I flow dV V (2-9) ࡇࡇ࡛㸪x ࡣ Bridgman ࡢ⿵ṇಀᩘᑐᛂࡍࡿ᭱㐺ィ⟬ࡢタィኚᩘ࡛࠶ࡿ㸬ᮏ ㄽᩥ࡛ࡣ㸪୍⯡ⓗຍᕤ㌾ࡀ⏕ࡌ࡞࠸ࡉࢀࡿ෭㛫ࡘ‽㟼ⓗ࡞᮲௳ୗ࡛ࡢ ኚᙧࢆᑐ㇟⪃࠼㸪ᘧ(2-9)ࡢᣊ᮰᮲௳ࢆࡋࡓ㸬ࡍ࡞ࢃࡕ㸪ᅗ୰ࡢ⥙ࡅ㡿ᇦ ࡀࡇࡢὶືᛂຊ᭤⥺ࡢᐃ⩏ᘧࡀ⾲⌧ࡋ࠺ࡿ⠊ᅖ࡞ࡿ㸬┦ᙜࡦࡎࡳ༊㛫ࡢศ ࡣ㸪εuӌεeqӌ0.5 ࡢ⠊ᅖ࡛ࡣ 0.05 㛫㝸㸪0.5 ӌ εeq ӌ εfࡢ⠊ᅖ࡛ࡣ0.1 㛫㝸ࡋ ࡓ㸬ࡇࡇ࡛㸪εuࡣ୍ᵝఙࡧ㝈⏺ࡢ┦ᙜࡦࡎࡳ㸪εfࡣ◚᩿ࡢࡃࡧࢀᗏ࠾ࡅࡿᖹ ᆒ┦ᙜࡦࡎࡳ࡛࠶ࡾ㸪◚᩿ࡢࡃࡧࢀᗏ᩿㠃༙ᚄࢆafࡍࡿ㸪εf = 2 ln(a0/af)࡛ ࠶ࡿ㸬࠼ࡤᩘ್ᐇ㦂⤖ᯝࢆᑐ㇟ࡋࡓᛂຊ⿵ṇࡢሙྜ㸪σref࠾ࡼࡧR0ࡼࡽࡎ εu = 0.2㸪εf = 1.2 ௬ᐃࡍࡿ㸪Ỵᐃࡍࡁタィኚᩘࡣ x1㹼x13ࡢ13 ಶ࡛࠶ࡿ㸬 (b) ㏫ゎᯒࡢ᪉ἲ ㏫ゎᯒࡢྠᐃᑐ㇟᭤⥺ࡣ㸪๓㏙ࡢ㏻ࡾ㸪◚᩿ࡲ࡛ࡢ P̺(a0-a)᭤⥺ࡋࡓ㸬ࡇ ࡢ᭤⥺ࡣ୍ᵝఙࡧ௨㝆ࡢσflowࡢሗࡀከࡃྵࡲࢀࡿ㸬Fig. 2-5 ࡣྠᐃᑐ㇟᭤⥺ ࠾ࡅࡿᘬᙇⲴ㔜ࡢᐇ㦂ⅬPi㏫ゎᯒࡢⲴ㔜ࡢィ⟬ⅬFi(x)㛫ࡢㄗᕪ㛵ࡍࡿᶍ ᘧᅗ࡛࠶ࡿ㸬ᘧ(2-10)ᐃ⩏ࡋࡓ Pi Fi(x)ࡢ㛫ࡢᖹᆒㄗᕪ e ࡢ᭱ᑠࢆ┠ ⓗ㛵ᩘࡋ࡚㸪x ࡢ᭱㐺್ࢆồࡵࡿ㸬ࡇࡇ࡛㸪n ࡣᑐ㇟᭤⥺ࡢศᩘ࡛࠶ࡿ㸬ᮏ ◊✲࡛ࡣ㸪ከኚᩘࡘつᶍࣔࢹ࡛ࣝࡢ㏫ゎᯒࢆ⾜࠺ࡓࡵ㸪x ࡢ᭱㐺್ࡢ᥈⣴㸪 GA 2-2)➼௦⾲ࡉࢀࡿᇦⓗ᭱㐺ᡭἲ࡛ࡣ࡞ࡃ㸪Stander ࡽࡼࡗ࡚㛤Ⓨࡉࢀ
ࡓ㏲ḟ㏆ఝᛂ⟅᭤㠃ἲࡢ୍✀࡛࠶ࡿSRSM (Successive Response Surface Method)
2-3) ἲࢆ⏝ࡋࡓ㸬ྠἲࡣᒁᡤ᭱㐺㐺ࡋࡓ≉ᚩࡀ࠶ࡿ㸬᭱㐺ࢯࣇࢺ࢚࢘
ࡣ㸪LS-OPT4.2 (Livermore Software Technology Corporation)ࢆ⏝ࡋࡓ㸬Fig.
35 ⏬ࢆ⏝ࡋ࡚ᘬᙇヨ㦂ゎᯒࢆᐇࡍࡿ㸬ḟ࠸࡛ᛂ⟅᭤㠃ࢆసᡂࡍࡿࡀ㸪ྠᐃᑐ㇟ ᭤⥺ᑐᛂࡍࡿィ⟬Ⅼࡈᛂ⟅᭤㠃Fi(x) ࢆసᡂࡋ㸪ᘧ (2-10)࡛ᐃ⩏ࡋࡓ e ࡢ 㛵ᩘࡢ᭱㐺ࢆᐇࡍࡿ㸬 min ) ( 1 2 1 o ¸ ¸ ¹ · ¨ ¨ © §
¦
n i i i i P Max P F n e x (2-10) ᛂ⟅᭤㠃 Fi(x) ࡣ x 㛵ࡍࡿ୍ḟከ㡯ᘧ࡛࠶ࡿ㸬ࡲࡓ e ࡢ᭱ᑠ್ࡢ᥈⣴ࡣ㸪ASA 2-4) (Adaptive simulated annealing)ἲࢆ⏝࠸ࡓ㸬ᐇ㦂ゎᯒ⤖ᯝࡢㄗᕪࡀ༑ศ
ᑠࡉࡃ࡞ࡿࡲ࡛㸪ࣃ࣓࣮ࣛࢱ x ࡢ᥈⣴㡿ᇦࢆ⛣ື㸪⦰ᑠࡉࡏ࡚⧞㏉ࡋィ⟬ࢆᐇ ࡋࡓ㸬࡞࠾㏫ゎᯒ࡛ᐇࡍࡿᘬᙇヨ㦂ゎᯒࡣ㸪σflow-εeq᭤⥺ࢆ㝖࠸࡚2.3 ⠇ࡢᩘ
್ᐇ㦂ྠ୍ࡢ᮲௳࡛ᐇࡋࡓ㸬
36
Fig. 2-5 Error between experimental and computed curve
Fig. 2-6 Flowchart of optimization method
Change in radius a
0-a
Te
nsile load
P,
F
iP
)
( x
iF
1 in
i
2 ii
3
i
Sampling
Perform tensile test analysis
Creation of metamodels
Optimization
Evaluation
Move or/and contract
the region of interest
Start
End
OK
NG
Computed curve
Experimental curve
37 2.5 ⤖ᯝ⪃ᐹ 2.5.1 ᩘ್ᐇ㦂ࢆᑐ㇟ࡋࡓᛂຊ⿵ṇࡑࡢ⪃ᐹ ᩘ್ᐇ㦂⤖ᯝࢆ⏝࠸ࡓ᳨ドࡢࣇ࣮ࣟࢳ࣮ࣕࢺࢆ Fig. 2-7 ♧ࡍ㸬Bridgman ἲ ࠾ࡼࡧ㏫ゎᯒᡭἲࡑࢀࡒࢀ࡛ᛂຊ⿵ṇࡉࢀࡓ σflow ࡢྠᐃ⤖ᯝᩘ್ᐇ㦂ධຊ ࡋࡓσrefࢆẚ㍑ࡋ㸪ࡑࡢ⌧ᛶࢆホ౯ࡋࡓ㸬 Fig. 2-8 ࡣ㸪ᩘ್ᐇ㦂⤖ᯝࡽᘧ(2-1)࠾ࡼࡧ(2-2)ࢆ⏝࠸࡚ σzave-εeq᭤⥺ࢆィ ⟬ࡋࡓࡋ࡚㸪σ(swift) ref ࢆ⏝ࡋࡓሙྜࡢヱᙜ⤖ᯝࢆ♧ࡍࡀ㸪ࠎ้ࠎࡢ᩿㠃✚ ࡽσzaveࢆィ⟬ࡋࡓࡋ࡚ࡶ㸪ࡑࢀࡽࡣσ(swift) ref ࡼࡾࡶᖖ㧗ࡃ࡞ࡾ㸪R0ࡀᑠࡉ࠸ 㢧ⴭ࡛࠶ࡿ㸬ࡇࢀࡣ㸪R0 ࡀᑠࡉ࠸୍㍈ᛂຊ≧ែࡽእࢀ࡚ከ㍈ᛂຊ≧ែ ࡢᙳ㡪ࡀࡁࡃ࡞ࡿࡓࡵ⪃࠼ࡽࢀࡿ㸬 (a) Bridgman ἲࡼࡿᛂຊ⿵ṇ σzave-εeq᭤⥺ᑐࡋ࡚㸪2.4.1 ⠇ࡢᡭ㡰ᚑ࠸ Bridgman ἲࡼࡿᛂຊ⿵ṇࢆᐇ ࡋࡓ⤖ᯝࢆFig. 2-9 ♧ࡍ㸬σ(swift) ref 㸪σ (voce) ref ࡕࡽࢆࡗࡓሙྜ࠾࠸࡚ࡶ㸪ᛂຊ ⿵ṇࡉࢀࡓσflowࡣR0㛵ࢃࡽࡎ࠾࠾ࡴࡡ1 ᮏ㔜࡞ࡗࡓ㸬ࡋࡋ࡞ࡀࡽ㸪εeqࡲ ࡓࡣεpࡀࡁࡃ࡞ࡿσ(swift) ref ࠾ࡼࡧσ (voce) ref ࡽ㞳ࡋ㸪࡛᭱Swift ๎ࡢሙྜ࡛ 12% ⛬ᗘ㸪Voce ๎ࡢሙྜ࡛ 16%⛬ᗘὶືᛂຊࢆ㐣ホ౯ࡍࡿ⤖ᯝ࡞ࡗࡓ㸬Fig. 2-10 㸪εf = 1.2 Ⅼ࡛ࡢ㸪Bridgman ἲࡼࡿண ᩘ್ᐇ㦂⤖ᯝࡢࡃࡧࢀᗏ᩿㠃 ࠾ࡅࡿྛᛂຊᡂศศᕸࡢࢆ♧ࡍ㸦R0 = 20mm㸪ཧ↷ὶືᛂຊ᭤⥺ࡣ σ(swift) ref 㸧㸬 ᘧ(2-5)㸪(2-6)࠾ࡼࡧ(2-7)ࡢ Bridgman ἲ࡛ண ࡋࡓᛂຊศᕸࡣ㸪ᩘ್ᐇ㦂ࡢᛂຊ ≧ែࢆ༑ศ⌧࡛ࡁ࡚࠸࡞࠸㸬ࡑࡢࡓࡵὶືᛂຊࢆ㐣ホ౯ࡋࡓ⪃࠼ࡽࢀ ࡿ㸬 (b) ㏫ゎᯒࡼࡿᛂຊ⿵ṇ ḟ㸪2.4.2 ⠇ࡢᡭ㡰ᚑ࠸㏫ゎᯒࡼࡿᛂຊ⿵ṇࢆᐇࡋࡓ⤖ᯝࡘ࠸࡚♧ ࡍ㸬 Fig. 2-11 ࡣ⧞㏉ࡋィ⟬ࡼࡿタィኚᩘࡢᒚṔࡢ࡛࠶ࡾ㸪Fig. 2-12 ࡣᛂຊ ⿵ṇ⤖ᯝࡢᒚṔࡢ࡛࠶ࡿ㸦R0 = 3mm㸪ཧ↷ὶືᛂຊ᭤⥺ࡣ σ(swift) ref )㸬8 ᅇ┠ࡢ⧞ ㏉ࡋィ⟬⤊Ⅼ࠾࠸࡚㸪࠸ࡎࢀࡢxIࡶ┿್᮰ࡋ࡚࠸ࡿ㸬ᛂຊ⿵ṇ⤖ᯝ ࡶ8 ᅇ┠ࡢ⧞㏉ࡋィ⟬⤊Ⅼ࡛ࡣ㸪σ(swift) ref ୍⮴ࡋ࡚࠸ࡿࡇࡀศࡿ㸬ࡢ ࡍ࡚ࡢ⤌ྜࡏࡘ࠸࡚㸪8 ᅇ┠ࡢ⧞㏉ࡋィ⟬ᚋࡢ σflow-εeq᭤⥺ࡢྠᐃ⤖ᯝࢆ㔜 ࡡ࡚⾲♧ࡋࡓࡶࡢࡀFig. 2-13 ࡛࠶ࡿࡀ㸪ྠᐃࡉࢀࡓ σflow-εeq᭤⥺ࡣR0ࢃ ࡽࡎ1 ᮏ㔜࡞ࡾ㸪ࡘ σ(swift)
ref ࠾ࡼࡧσ(voce) ref ࡑࢀࡒࢀ୍⮴ࡋࡓ㸬Fig. 2-14 ࡣ㸪ᩘ
್ᐇ㦂ࡼࡿྠᐃᑐ㇟᭤⥺㏫ゎᯒ࡛ྠᐃࡋࡓσflow-εeq᭤⥺ࢆ⏝࠸ࡓP̺(a0-a)
᭤⥺ࡢゎᯒ⤖ᯝࢆẚ㍑ࡋࡓࡶࡢ࡛࠶ࡿࡀ㸪ヨ㦂∦ᙧ≧ࡸཧ↷ὶືᛂຊ᭤⥺ࡀ␗ ࡞ࡗ࡚࠸࡚ࡶᩘ್ᐇ㦂⤖ᯝࢆ⢭ᗘⰋࡃ⌧࡛ࡁ࡚࠸ࡿࡇࡀศࡿ㸬ࡍ࡞ࢃ ࡕ㸪ᩘ್ᐇ㦂ࡢ⤖ᯝ㏫ゎᯒࢆ⏝࠸ࡓᛂຊ⿵ṇࢆ㐺⏝ࡍࡿࡇ࡛㸪ཧ↷ᛂຊ᭤