Title
有機物/水混合液の分離に向けた高性能silicalite-1膜の合成(
本文(Fulltext) )
Author(s)
上野, 恭平
Report No.(Doctoral
Degree)
博士(工学) 工博甲第541号
Issue Date
2018-09-30
Type
博士論文
Version
ETD
URL
http://hdl.handle.net/20.500.12099/77253
※この資料の著作権は、各資料の著者・学協会・出版社等に帰属します。᭷ᶵ≀
/Ỉΰྜᾮࡢศ㞳ྥࡅࡓ
㧗ᛶ⬟
silicalite-1 ⭷ࡢྜᡂ
Preparation of high-performance silicalite-1 membranes
for the separation of organic/water mixtures
㸰㸮㸯㸶ᖺ㸷᭶
1
┠ḟ
➨
➨
1 ❶ ᗎㄽ ... 1
1.1. ◊✲⫼ᬒ ... 1 1.2. ศ㞳⭷ࡢ✀㢮 ... 3 1.3. ↓ᶵ⭷ࡢ✀㢮 ... 3 1.4. ࢮ࢜ࣛࢺ ... 5 1.4.1. ࢮ࢜ࣛࢺࡢᵓ㐀ⓗ≉ᚩ ... 5 1.4.2. ࢮ࢜ࣛࢺࡢྜᡂ ... 7 1.5. ࢮ࢜ࣛࢺ⭷ ... 10 1.5.1. ࢮ࢜ࣛࢺ⭷ࡢᵓ㐀 ... 10 1.5.2. ࢮ࢜ࣛࢺ⭷ࡢྜᡂ ... 10 1.5.3. ᨭᣢయ≉ᛶࡢᙳ㡪 ... 11 1.5.4. ࢮ࢜ࣛࢺ⭷ࡢศ㞳ᶵᵓ ... 12 1.5.5. MFI ᆺࢮ࢜ࣛࢺ⭷ ... 13 1.5.6. silicalite-1 ⭷ ... 14 1.5.6.1. silicalite-1 ⭷ࡢ≉ᚩ ... 14 1.5.6.2. silicalite-1 ⭷ࢆ⏝࠸ࡓᾐ㏱Ẽἲࡼࡿ᭷ᶵ≀/Ỉΰྜᾮࡢศ㞳 ... 14 1.6. ᮏ◊✲ࡢ┠ⓗㄽᩥᵓᡂ ... 15 1.7. ཧ⪃ᩥ⊩ ... 16➨
2 ❶ silicalite-1 ⭷ྜᡂ࠾ࡅࡿ✀⤖ᬗࡢ Si/Al ẚࡢᙳ㡪 ... 21
2.1. ⥴ゝ ... 21 2.2. ᐇ㦂᪉ἲ ... 22 2.2.1. ␗࡞ࡿ Si/Al ẚࢆ᭷ࡍࡿ MFI ᆺࢮ࢜ࣛࢺ✀⤖ᬗࡢྜᡂ ... 22 2.2.2. ✀⤖ᬗሬᕸᨭᣢయࡢㄪ〇 ... 23 2.2.3. silicalite-1 ⭷ࡢㄪ〇 ... 24 2.2.4. ࢟ࣕࣛࢡࢱࣜࢮ࣮ࢩࣙࣥ ... 25 2.2.5. ᾐ㏱Ẽ㸦PV㸧ヨ㦂 ... 25 2.3. ⤖ᯝ⪃ᐹ ... 27 2.3.1. MFI ᆺࢮ࢜ࣛࢺ✀⤖ᬗࡢྜᡂ ... 27 2.3.2. silicalite-1 ⭷ࡢㄪ〇 ... 29 2.3.3. PV ᛶ⬟ ... 31 2.3.3.1. ࢚ࢱࣀ࣮ࣝ/Ỉΰྜᾮࡢศ㞳 ... 31 2.3.3.2. ࢚ࢱࣀ࣮ࣝ/Ỉศ㞳࠾ࡅࡿࢥࣁࢡ㓟ῧຍࡢᙳ㡪 ... 36 2.4. ⤖ゝ ... 40 2.5. ཧ⪃ᩥ⊩ ... 41➨
3 ❶ silicalite-1 ⭷ྜᡂ࠾ࡅࡿ✀⤖ᬗሬᕸ㔞ࡢᙳ㡪... 44
3.1. ⥴ゝ ... 44 3.2. ᐇ㦂᪉ἲ ... 45 3.2.1. silicalite-1 ✀⤖ᬗࡢㄪ〇 ... 45 3.2.2. ✀⤖ᬗሬᕸᨭᣢయࡢㄪ〇 ... 45 3.2.3. silicalite-1 ⭷ࡢㄪ〇 ... 462
3.2.4. ࢟ࣕࣛࢡࢱࣜࢮ࣮ࢩࣙࣥ ... 46 3.2.5. ᾐ㏱Ẽ㸦PV㸧ヨ㦂... 47 3.3. ⤖ᯝ⪃ᐹ ... 47 3.3.1. silicalite-1 ✀⤖ᬗࡢㄪ〇 ... 47 3.3.2. ✀⤖ᬗሬᕸᨭᣢయࡢㄪ〇 ... 49 3.3.3. silicalite-1 ⭷ࡢㄪ〇 ... 51 3.3.3.1. ✀⤖ᬗሬᕸ㔞ࡢᙳ㡪 ... 51 3.3.3.2. ౪⤥ᾮ ᗘࡢᙳ㡪 ... 55 3.3.3.3. ⭷ྜᡂ⁐ᾮ⤌ᡂࡢᙳ㡪 ... 56 3.3.3.4. 㓑㓟/Ỉศ㞳ࡢᛂ⏝... 59 3.3.3.5. ᪤ሗࡢẚ㍑ ... 61 3.4. ⤖ゝ ... 62 3.5. ཧ⪃ᩥ⊩ ... 63➨
4 ❶ ࢩࣜ࢝ᨭᣢయୖࡢ㧗ᛶ⬟ silicalite-1 ⭷ࡢྜᡂ ... 67
4.1. ⥴ゝ ... 67 4.2. ᐇ㦂᪉ἲ ... 68 4.2.1. silicalite-1 ✀⤖ᬗࡢㄪ〇 ... 68 4.2.2. ✀⤖ᬗሬᕸᨭᣢయࡢㄪ〇 ... 68 4.2.3. silicalite-1 ⭷ࡢㄪ〇 ... 69 4.2.4. ࢟ࣕࣛࢡࢱࣜࢮ࣮ࢩࣙࣥ ... 70 4.2.5. ᾐ㏱Ẽ㸦PV㸧ヨ㦂... 70 4.3. ⤖ᯝ⪃ᐹ ... 71 4.3.1. silicalite-1 ✀⤖ᬗࡢㄪ〇 ... 71 4.3.2. ✀⤖ᬗሬᕸ㔞ࡢᙳ㡪 ... 714.3.3. TPABr ⃰ᗘ㸦TPA+/Si ẚ㸧ࡢᙳ㡪 ... 75
4.3.4. NaOH ⃰ᗘ㸦OH-/Si ẚ㸧ࡢᙳ㡪 ... 80
4.3.5. ྜᡂ㛫ࡢᙳ㡪 ... 82 4.3.6. ᨭᣢయ≉ᛶࡢᙳ㡪 ... 86 4.3.7. ⭷ᙧែࡀ PV ᛶ⬟࠼ࡿᙳ㡪 ... 87 4.3.8. ᪤ሗࡢẚ㍑ ... 88 4.4. ⤖ゝ ... 91 4.5. ཧ⪃ᩥ⊩ ... 92
➨
5 ❶ Gel-free steam-assisted conversion ἲࡼࡿ silicalite-1 ⭷ࡢྜᡂ ... 95
5.1. ⥴ゝ ... 95 5.2. ᐇ㦂᪉ἲ ... 97 5.2.1. silicalite-1 ✀⤖ᬗࡢㄪ〇 ... 97 5.2.2. ✀⤖ᬗሬᕸᨭᣢయࡢㄪ〇 ... 97 5.2.3. silicalite-1 ⭷ࡢㄪ〇 ... 97 5.2.4. ࢟ࣕࣛࢡࢱࣜࢮ࣮ࢩࣙࣥ ... 98 5.2.5. ᾐ㏱Ẽ㸦PV㸧ヨ㦂... 99 5.3. ⤖ᯝ⪃ᐹ ... 100 5.3.1. silicalite-1 ✀⤖ᬗࡢㄪ〇 ... 100 5.3.2. ✀⤖ᬗሬᕸᨭᣢయࡢㄪ〇 ... 100
5.3.3. Gel-free SAC ἲࡼࡿ silicalite-1 ⭷ࡢㄪ〇 ... 101
3
5.3.3.2. TPAOH Ỉ⁐ᾮ⃰ᗘࡢᙳ㡪 ... 107 5.3.3.3. ྜᡂ㛫ࡢᙳ㡪 ... 109 5.3.3.4. PV ᛶ⬟࠾ࡼࡧ〇⭷ཎᩱࢥࢫࢺࡢẚ㍑ ... 114 5.4. ⤖ゝ ... 116 5.5. ཧ⪃ᩥ⊩ ... 117➨
6 ❶ ࢮ࢜ࣛࢺศᩓࣇ࣒ࣝࢆ⏝࠸ࡓ᪂つ✀⤖ᬗሬᕸ᪉ἲࡢ㛤Ⓨ ... 120
6.1. ⥴ゝ ... 120 6.2. ᐇ㦂᪉ἲ ... 121 6.2.1. silicalite-1 ✀⤖ᬗࡢㄪ〇 ... 121 6.2.2. ࢮ࢜ࣛࢺศᩓࣇ࣒ࣝࡢㄪ〇 ... 121 6.2.3. ✀⤖ᬗሬᕸᨭᣢయࡢㄪ〇 ... 123 6.2.4. silicalite-1 ⭷ࡢㄪ〇 ... 123 6.2.5. ࢟ࣕࣛࢡࢱࣜࢮ࣮ࢩࣙࣥ ... 124 6.2.6. ᾐ㏱Ẽ㸦PV㸧ヨ㦂... 124 6.3. ⤖ᯝ⪃ᐹ ... 125 6.3.1. ࢮ࢜ࣛࢺศᩓࣇ࣒ࣝࡢㄪ〇 ... 125 6.3.2. ✀⤖ᬗሬᕸᨭᣢయࡢㄪ〇 ... 125 6.3.3. silicalite-1 ⭷ࡢㄪ〇 ... 126 6.3.4. PV ᛶ⬟ ... 129 6.3.5. film seeding ࡢ⌧ᛶ᭷⏝ᛶ ... 130 6.4. ⤖ゝ ... 132 6.5. ཧ⪃ᩥ⊩ ... 133➨
7 ❶ ⥲ᣓ ... 136
ཧ⪃
... 140
ㅰ㎡
... 143
1
➨
➨
1 ❶ ᗎㄽ
1.1. ◊✲⫼ᬒ
2015 ᖺ 12 ᭶ࣃ࡛ࣜ㛤ദࡉࢀࡓᅜ㐃Ẽೃኚືᯟ⤌᮲⣙㸦United Nations Framework Convention on Climate Change; UNFCCC㸧➨ 21 ᅇ⥾⣙ᅜ㆟㸦Conference of Parties 21; COP21㸧
࠾࠸࡚ࠊ2020 ᖺ௨㝆ࡢ ᐊຠᯝ࢞ࢫࡢฟ๐ῶࡢࡓࡵࡢ᪂ࡓ࡞ᅜ㝿ᯟ⤌ࡳ࡞ࡿࣃࣜ༠
ᐃࡀி㒔㆟ᐃ᭩௦ࢃࡿ⨨࡙ࡅࡋ࡚᥇ᢥࡉࢀࡓࠋࣃࣜ༠ᐃࡣࠊඛ㐍ᅜ࣭㏵ୖᅜࡰ ࡚ࡢᅜᑐࡋ࡚ ᐊຠᯝ࢞ࢫ๐ῶྲྀࡾ⤌ࡴἲⓗᣊ᮰ຊࢆ᭷ࡋࠊᆅ⌫ ᬮࡢཎᅉ≀㉁
࡛࠶ࡿ㓟Ⅳ⣲㸦CO2㸧ࡢฟ๐ῶࢆࠊୡ⏺つᶍ࡛ྲྀࡾ⤌ࡲ࡞ࡅࢀࡤ࡞ࡽ࡞࠸ㄢ㢟ࡋ࡚
࠸ࡿࠋࡋࡋࠊᅜ㝿࢚ࢿࣝࢠ࣮ᶵ㛵㸦International Energy Agency; IEA㸧ࡢሗ࿌ࡼࡿࠊୡ
⏺ࡢ࢚ࢿࣝࢠ࣮ᾘ㈝ࡼࡿ2017 ᖺࡢ CO2ฟ㔞ࡣࠊ๓ᖺẚ࡚1.4%ቑ࠼࡚ 325 ൨ࢺࣥ
㐩ࡋࡓࡇࡀ᫂ࡽ࡞ࡗࡓ[1]ࠋ14㹼16 ᖺࡣᶓࡤ࠸≧ែࡔࡗࡓࡀ୍㌿ቑຍ㌿ࡌࠊIEA ࡣࠕࣃ
ࣜ༠ᐃࠖࡢ┠ᶆࢆ㐩ᡂࡍࡿࡓࡵࡣࠊ⌧≧ࡢྲྀࡾ⤌ࡳࡣ༑ศ࡛࠶ࡿࠊࡋ࡚࠸ࡿࠋ
2
᪥ᮏࡢᴗ✀ู࢚ࢿࣝࢠ࣮ᾘ㈝ࡼࡿ CO2ฟ㔞╔┠ࡍࡿࠊ᪥ᮏࡢࣔࣀ࡙ࡃࡾࢆᨭ࠼
ࡿ㕲㗰ࡸᏛ࠸ࡗࡓ⣲ᮦ⏘ᴗࡣࠊ㕲㗰ࡢ 53%ࢆ➹㢌ࠊᏛ⏘ᴗࡣ 20%ᙉࢆ༨ࡵࠊࡁ
࡞࢚ࢿࣝࢠ࣮ࢆᾘ㈝ࡍࡿ⏘ᴗ࡛࠶ࡿ㸦Fig. 1.2㸧[2]ࠋ1970 ᖺ௦ࡽ᪥ࡲ࡛᪥ᮏࡢᅜෆ⥲⏕
⏘㸦Gross Domestic Product; GDP㸧ࡣࡁࡃఙࡧ࡚ࡁࡓࡀࠊ࢚ࢿࣝࢠ࣮ᾘ㈝㔞ࡢࡁ࠸㕲㗰
ࡸᏛࡢศ㔝࠾࠸࡚ࠊᚭᗏࡋࡓ┬࢚ࢿࣝࢠ࣮ࡀᅗࡽࢀ࡚࠸ࡓࡓࡵࠊ⏘ᴗศ㔝ࡢ࢚ࢿࣝ ࢠ࣮ᾘ㈝㔞ࡣࢇኚࢃࡗ࡚࠸࡞࠸ࠋࡋࡋࠊ㏆ᖺࡢCOP21 ௦⾲ࡉࢀࡿࡼ࠺ CO2 ฟ๐ῶᑐࡍࡿᅜ㝿ⓗ࡞ᙉ࠸せㄳࡽࠊ⏘ᴗ⏺ࡣ୍ᒙࡢ࢚ࢿࣝࢠ࣮๐ῶࢆ㏕ࡽࢀ࡚࠾ࡾࠊ ᪤ ࡢᢏ⾡ࡢᘏ㛗ୖ࠶ࡿᢏ⾡࡛ࡣᑐᛂࡀᴟࡵ࡚㞴ࡋࡃ࡞ࡗ࡚࠸ࡿࠋ Ꮫ⏘ᴗ࠾࠸࡚ࠊศ㞳࣭⢭〇ࢆ┠ⓗࡍࡿ␃ᕤ⛬࡛ࠊ⣙ 40%࠸࠺㔞ࡢ࢚ࢿࣝࢠ ࣮ࢆᾘ㈝ࡋ࡚࠾ࡾ㸦Fig. 1.2㸧ࠊ⏘ᴗศ㔝ࡢ࢚ࢿࣝࢠ࣮ᾘ㈝㔞ࡢ⣙ 8%ࢆ༨ࡵ࡚࠸ࡿࠋ᪥ᮏࡣ COP21 ࠾࠸࡚ࠊ2030 ᖺࡲ࡛ 2013 ᖺẚ࡛ 26%ࡢ CO2ฟ๐ῶࢆ⣙᮰ࡋ࡚࠾ࡾࠊつᶍ ࡞┬࢚ࢿࢆ㐩ᡂࡍࡿࡓࡵࡣࠊࡇ࠺ࡋࡓᕤ⛬⮬యࡢ㌿ࡀᚲせ࡞ࡗ࡚࠸ࡿࠋᏛ⏘ᴗ ࠾࠸࡚⣙ 40%ࡢ࢚ࢿࣝࢠ࣮ࢆ␃ᕤ⛬࡛ᾘ㈝ࡋ࡚࠸ࡿࡇࡣࠊྛᅜࡢᏛ⏘ᴗࡶྠࡌ࡛ ࠶ࡾࠊ␃ᕤ⛬࡛⏝ࡋ࡚࠸ࡿ࢚ࢿࣝࢠ࣮㔞ࡢ๐ῶࡣࠊCO2๐ῶྥࡅࡓᏛ⏘ᴗඹ㏻ࡢㄢ 㢟࡛࠶ࡿࠋ ࡑࡇ࡛㏆ᖺࠊ࢚ࢿࣝࢠ࣮㔞ᾘ㈝ᆺࡢ␃௦ࢃࡿ┬࢚ࢿࣝࢠ࣮࡞ศ㞳ᢏ⾡ࡋ࡚ࠊ⭷ ศ㞳ἲࡀὀ┠ࡉࢀ࡚࠸ࡿࠋ⭷ศ㞳ἲࡣࠊ┬࢚ࢿࣝࢠ࣮࡛⨨ࡀࢥࣥࣃࢡࢺࠊᖖ ᖖᅽ㏆ ࠸ ࡞᮲௳࡛᧯స࡛ࡁࠊ⎔ቃởᰁ≀㉁※࡞ࡿ⏕ࡋ࡞࠸⎔ቃㄪᆺࣉࣟࢭࢫ࡛࠶ࡿࠋ ࡇࡢࡓࡵࠊ⭷ศ㞳ἲࡣࠊ␃ἲࠊ྾ἲࠊ྾╔ἲḟࡄ 4 ␒ᡭࡢ㠉᪂ⓗศ㞳ᢏ⾡ࡋ࡚ᮇ ᚅࡉࢀ࡚࠸ࡿࠋ Fig. 1.2. ᪥ᮏࡢ⏘ᴗู CO2ฟ㔞
3
1.2. ศ㞳⭷ࡢ✀㢮
ศ㞳⭷ࡢ✀㢮ࢆ⭷⣲ᮦู࡛ࡍࡿࠊ᭷ᶵ㧗ศᏊ⭷ࠊ↓ᶵ⭷ࡢ 2 ࡘศ㢮ࡉࢀࡿࠋ㧗ศ Ꮚ⭷ࡣࠊᏳ౯࡞ᮦᩱ㈝ࡸ〇⭷ᛶࡢⰋࡉࠊ⭷ࣔࢪ࣮ࣗࣝࡢᐜ᫆ࡉ࡞ࡢほⅬ࡛ၟᴗࡀẚ ㍑ⓗ⡆༢࡛࠶ࡾ[3],[4]ࠊࡇࢀࡲ࡛ᾏỈῐỈ㸦㝈እℐ㐣⭷㸧ࡸỈ⣲ࡢศ㞳⢭〇㸦࢞ࢫศ㞳㸧 ᑐࡋ࡚つᶍᐇ⏝ࡉࢀ࡚ࡁࡓࠋࡋࡋࠊᐇ⏝ୖࡢㄢ㢟ࡶᣦࡉࢀ࡚࠸ࡿࠋࡍ࡞ࢃࡕࠊ 㧗ศᏊ⭷ࡢ࢞ࢫ㏱㐣ᛶศ㞳ᛶࡣtrade-off ࡢ㛵ಀ࠶ࡾ[5],[6]ࠊᛶ⬟ᨵၿࡣ㝈⏺ࡀ࠶ࡿࡇࠊ ⪏⇕ᛶࡸ⪏⸆ရᛶࡀ༑ศ࡛ࡣ࡞ࡃࠊ㐠㌿᮲௳ࡀไ㝈ࡉࢀࡿࡇ[7]ࠋࡲࡓࠊศ㞳ᑐ㇟㧗⃰ᗘ ࡢCO2 ࡸ᭷ᶵྜ≀ࡀྵࡲࢀࡿሙྜࡣࠊ㧗ศᏊࡢྍረࡸ⭾₶ࡀ㉳ࡇࡾࠊ࢞ࢫศ㞳ᛶ⬟ ࡀኻࢃࢀࡿࡇ࡞࡛࠶ࡿ[8],[9]ࠋࡑࡢࡓࡵࠊ㏆ᖺࠊ㧗ศᏊ⭷௦ࢃࡾࠊ㔠ᒓࠊࢩࣜ࢝ࠊ࣮࢝ ࣎ࣥࠊࢮ࢜ࣛࢺࠊ᭷ᶵ㔠ᒓᵓ㐀య௦⾲ࡉࢀࡿ↓ᶵ≀㉁ࢆ⏝࠸ࡓ↓ᶵ⭷ࡀὀ┠ࡉࢀ࡚࠸ ࡿࠋࡇࢀࡽࡢ↓ᶵ⭷ࡣࠊ⪏⇕ᛶࡀ㧗ࡃࠊࢼࣀࣞ࣋ࣝࡢᚤ⣽Ꮝᵓ㐀ࡢไᚚࡀྍ⬟ࠊ≉␗࡞㏱ 㐣ศ㞳ᶵ⬟ࢆ⏝࡛ࡁࡿ࡞ࡢ≉ᚩࢆ᭷ࡋࠊ㧗ศᏊ⭷ẚ࡚ඃࢀࡓ㏱㐣ᛶศ㞳ᛶࢆⓎ ࡍࡿ[7]ࠋ1.3. ↓ᶵ⭷ࡢ✀㢮
↓ᶵ⭷ࢆ⭷ᮦᩱู࡛ࡍࡿࡁࡃ 2 ࡘศ㢮ࡉࢀࠊ㔠ᒓ࡞ࡢ↓Ꮝ⭷ࠊࢩࣜ࢝ࠊ࣮࢝ ࣎ࣥࠊ᭷ᶵ㔠ᒓᵓ㐀యࠊࢮ࢜ࣛࢺ࡞ࡢከᏍ⭷ࡀ◊✲ࡉࢀ࡚࠸ࡿࠋከᏍ⭷ࡣࠊࢮ࢜ࣛ ࢺࡸ᭷ᶵ㔠ᒓᵓ㐀యࡢࡼ࠺ࠊᅛ᭷ࡢᚤ⣽Ꮝࢆ᭷ࡍࡿ⤖ᬗ⢏Ꮚࢆᡂ㛗ࡉࡏ࡚⭷ࡍࡿࡶ ࡢࠊࢩࣜ࢝ࡸ࣮࢝࣎ࣥࡢࡼ࠺┠ⓗ≀ᚤ⢏Ꮚࢆ⭷≧✚ᒙࡋࠊ⢏Ꮚ㛫ࢆ⣽Ꮝࡍࡿࡶࡢ ࡀ࠶ࡿࠋྛ✀↓ᶵ⭷ࡢ≉ᚩࢆୗグࡲࡵࡿࠋ 㸦a㸧㔠ᒓ⭷ ⣽Ꮝࢆࡶࡓ࡞࠸⦓ᐦ࡞⭷࡛࠶ࡾࠊศ㞳ᶵᵓࡣ⁐ゎᣑᩓᶵᵓ࡛࠶ࡿࠋ୍⯡ⓗ࡞㔠ᒓ⭷ࡋ ࡚ࠊࣃࣛࢪ࣒࢘⭷࣭ࣃࣛࢪ࣒࢘ྜ㔠⭷ࡀ࠶ࡾࠊඃࢀࡓỈ⣲ศ㞳ᛶ⬟ࢆ♧ࡍ[10]ࠋẼయࡢỈ⣲ ࡀ⭷⾲㠃࡛ゎ㞳ࡋࠊཎᏊ≧Ỉ⣲ࡀ⭷ෆ㒊ࢆᣑᩓࡋ࡚㏱㐣ࡍࡿࡓࡵࠊ㧗⣧ᗘ࡞Ỉ⣲ࡀᚓࡽࢀ ࡿࠋࡋࡋࠊ⏝ ᗘ㡿ᇦࡢไ㝈࣭Ỉ⣲⬤ࡸ◲㯤⿕ẘࡼࡿ≉ᛶຎࠊࡉࡽࠊᕼᑡ㔠 ᒓ࡛࠶ࡿࡀᨾࡢ㧗ࢥࢫࢺࡀᐇ⏝ྥࡅ࡚ࡢࡁ࡞ㄢ㢟࡞ࡗ࡚࠸ࡿ[10]ࠋ 㸦b㸧ࢩࣜ࢝⭷ ࢩࣜ࢝⭷ࡣࣔࣝࣇࢫᵓ㐀࡛࠶ࡾࠊࢩࣜ࢝ᚤ⢏Ꮚ㛫ࡢ㛫㝽ࢆ⣽Ꮝࡋ࡚ศᏊࡩࡿ࠸ᶵ ᵓ࡛ศ㞳ࢆ࠾ࡇ࡞࠺ࠋࢰࣝࢤࣝἲࡸᏛ╔㸦Chemical Vapor Deposition; CVD㸧ἲ࡛〇⭷ࡉ4
ࢀ[11],[12]ࠊ⣧⢋࡞ࢩࣜ࢝⭷ࡢ⣽Ꮝᚄࡣ⣙0.3 nm ࡉࢀࠊ〇⭷᮲௳ࡼࡾ⭷ࡢ⣽Ꮝᚄไᚚࡀྍ ⬟࡛࠶ࡿࠋࡲࡓࠊࡢ↓ᶵᮦᩱẚ㍑ࡋ࡚ࠊⷧ⭷≧〇⭷ࡀྍ⬟࡛࠶ࡿࡇࡽࠊ㧗Ỉ⣲ 㑅ᢥ㏱㐣ᛶࢆ♧ࡍࡇࡀሗ࿌ࡉࢀ࡚࠸ࡿ[11]ࠋ 㸦c㸧Ⅳ⣲㸦࣮࢝࣎ࣥ㸧⭷ Ⅳ⣲⭷ࡣࠊศ㞳άᛶᒙࡀࣔࣝࣇࢫⅣ⣲ࡼࡾᙧᡂࡉࢀࡿศ㞳⭷࡛࠶ࡾࠊ๓㥑య࡞ ࡿ㧗ศᏊ⭷ࢆάᛶ㞺ᅖẼୗ࠾࠸࡚ 500㹼1000°C ࡛⇕ศゎ࣭Ⅳࡍࡿࡇࡼࡾ〇⭷ࡉ ࢀࠊⅣ⣲ᚤ⤖ᬗᏊࡢ㝽㛫ࡀ⣽Ꮝࡋ࡚ᶵ⬟ࡋ࡚࠸ࡿ⪃࠼ࡽࢀ࡚࠸ࡿࠋ୍⯡ⓗࠊⅣ⣲⭷ ࡢ⣽Ꮝࢧࢬࠊ྾╔≉ᛶࡣࠊࡉࡲࡊࡲ࡞⇕ศゎ᮲௳ࡸ㧗ศᏊ๓㥑యࡼࡗ࡚࠶ࡿ⛬ᗘㄪ〇 ࡍࡿࡇࡀ࡛ࡁࡿ[13],[14]ࠋ≉ࠊ0.3-0.5 nm ࡢ࣐ࢡࣟᏍࢆ᭷ࡍࡿศᏊࡩࡿ࠸Ⅳ⣲⭷ࡣࠊ≉ ᭷ࡢศᏊࡩࡿ࠸⬟ࡼࡗ࡚ࠊ࢞ࢫ࠶ࡿ࠸ࡣẼศ㞳⭷ࡋ࡚ඃࢀࡓศ㞳ᛶ⬟ࢆ♧ࡍࡇࡀ ▱ࡽࢀ࡚࠸ࡿ[15]ࠋ㸦d㸧㔠ᒓ᭷ᶵᵓ㐀య㸦Metal organic framework; MOF㸧⭷
MOF ࡣከ᰾㔠ᒓཎᏊ᭷ᶵ㓄Ꮚࡢ㓄⤖ྜࡼࡾᙧᡂࡉࢀࡿከᏍ㉁ࡢ⤖ᬗయ࡛࠶ࡾࠊ 㧗つ๎ᛶࡢ⣽Ꮝᵓ㐀㧗࠸ẚ⾲㠃✚ࢆᣢࡘࡇࠊࡉࡽᚑ᮶ࡢከᏍᮦᩱẚ㍑ࡋ࡚✵Ꮝ⋡ ࡀ㧗࠸࠸࠺≉㛗ࢆ᭷ࡍࡿ[16],[17]ࠋMOF ࡣ㔠ᒓ✀᭷ᶵ㓄Ꮚࡢ⤌ࡳྜࢃࡏࡼࡾᩘከࡃ ࡢ✀㢮ࡀᏑᅾࡋࠊ⣽Ꮝࢧࢬࡣ0.3-2 nm ⛬ᗘ࡛࠶ࡿࠋࡲࡓࠊMOF ࡢ✀㢮ࡼࡗ࡚ࡣࠊ࣐ ࢡࣟᏍ࠾࠸࡚≉ᐃࡢẼయศᏊᑐࡍࡿ㧗࠸྾╔ᛶࢆ♧ࡍࡶࡢࡶᏑᅾࡍࡿࠋࡇࡢࡓࡵࠊMOF ࢆศ㞳⭷ᮦᩱࡋ࡚⏝࠸ࡓ㔠ᒓ᭷ᶵᵓ㐀య⭷㸦MOF ⭷㸧ࡣࠊศᏊࢧࢬࡢ㐪࠸ᇶ࡙࠸࡚ Ẽయࢆศ㞳ࡍࡿศᏊࡩࡿ࠸ຠᯝࠊ≉ᐃࡢẼయศᏊᑐࡍࡿ㧗࠸྾╔ຠᯝࡼࡗ࡚ࠊ㧗࠸ Ẽయ㑅ᢥ㏱㐣ᛶࢆ♧ࡍࡇࡀᮇᚅࡉࢀࡿ[18]-[20]ࠋ 㸦e㸧ࢮ࢜ࣛࢺ⭷ ⤖ᬗᛶ࣑ࣝࣀࢣ㓟ሷ࡛࠶ࡿࢮ࢜ࣛࢺࡣࠊࡑࡢ≉␗ⓗ࡞⤖ᬗᵓ㐀ࠊ⣽Ꮝᚄࠊ྾╔ศ 㞳⬟ࠊ࢜ࣥ⬟ࠊᅛయ㓟ᛶ࡞ࡢᛶ㉁ࡽࠊ྾╔ᮦࠊ࢜ࣥᮦࠊゐ፹࡞ࡢᶵ⬟ ᛶᮦᩱࡋ࡚ᗈࡃ⏝ࡉࢀ࡚࠸ࡿ[21]ࠋศ㞳⭷⣲ᮦࡋ࡚ࡶࠊࢮ࢜ࣛࢺࡢ⤖ᬗᵓ㐀⏤᮶ ࡍࡿつ๎ⓗ࡞࣑ࢡࣟ⣽Ꮝᵓ㐀ᇶ࡙ࡃศᏊࡩࡿ࠸స⏝ࠊ㦵᱁⤌ᡂᇶ࡙ࡃ྾╔ᛶࡢ㐪࠸ࡀ ㏱㐣ศ㞳ᛶ⬟ࡢⓎ⌧⤖ࡧࡘࡃࡇࡼࡗ࡚ࠊࡉࡲࡊࡲ࡞ศᏊΰྜ≀ࡢศ㞳ࡀᐇ⌧ࡉࢀࡿ ࡇࡀᮇᚅࡉࢀ࡚࠸ࡿ[7]ࠋᮏ◊✲࡛ࡣࠊ⭷⣲ᮦࡋ࡚ࢮ࢜ࣛࢺ╔┠ࡋࠊ௨ୗࢮ࢜ࣛ ࢺ࠾ࡼࡧࢮ࢜ࣛࢺ⭷ࡘ࠸࡚ㄝ᫂ࡍࡿࠋ
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1.4. ࢮ࢜ࣛࢺ
1.4.1. ࢮ࢜ࣛࢺࡢᵓ㐀ⓗ≉ᚩ ࢮ࢜ࣛࢺ㸦zeolite㸧ࡣࠊࢠࣜࢩࣕㄒ࡛ࠕἛ㦐ࡍࡿ㸦Zeo㸧▼㸦Lite㸧ࠖࢆពࡋࠊ1756 ᖺ ࢫ࢙࣮࢘ࢹࣥࡢ㖔≀Ꮫ⪅Axel F. Cronstedt ࡼࡗ࡚Ⓨぢࡉࢀࡓࠋࢮ࢜ࣛࢺࡣࠊT ཎᏊ㸦ࢮ ࢜ࣛࢺ㦵᱁ᵓ㐀ෆ࡛4 㓄ᵓ㐀ࢆࡿཎᏊ㸧ࡤࢀࡿ Si ཎᏊ࠾ࡼࡧ Al ཎᏊࢆ୰ᚰඖ⣲ ࡋ࡚ࠊṇᅄ㠃యࡢ㡬Ⅼ㓟⣲ࡀᏑᅾࡍࡿᵓ㐀ࢆᇶᮏ㦵᱁ࡋࠊࡇࢀࡀ㡬Ⅼࡢ㓟⣲ࢆࡋ ࡓඹ᭷⤖ྜࡼࡾ୕ḟඖⓗ㐃࡞ࡗࡓᵓ㐀ࢆᣢࡘ㸦Fig. 1.3 a㸧ࠋࡇࡢṇᅄ㠃యࡀつ๎ⓗ㓄 ิࡋࠊ⥙┠ᵓ㐀ࡀᙧᡂࡉࢀࡿ⤖ᬗ࡞ࡾࠊࡑࢀࡽࡢከࡃࡣ㦵᱁ᵓ㐀ෆつ๎ⓗ㓄ิࡋ ࡓ๛┤࡞0.3-1.0 nm ⛬ᗘࡢ࣑ࢡࣟᏍࡶࡘࡇࡀ࡛ࡁࡿࠋࢮ࢜ࣛࢺࡣࠊࡇ࠺ࡋࡓ࣑ࢡࣟከᏍ ᛶࡢ࣑ࣝࣀࢩࣜࢣ࣮ࢺ⤖ᬗࡢ⥲⛠࡛࠶ࡿࠋࢮ࢜ࣛࢺࡢᵓ㐀ࡣࠊᅜ㝿ࢮ࢜ࣛࢺᏛ㸦International Zeolite Association; IZA㸧ࡢ Structure Commission ࡛ࡢᑂ㆟ࢆ⤒࡚ᢎㄆࡉࢀࠊ
ࣝࣇ࣋ࢵࢺᩥᏐ3 ಶࡽ࡞ࡿ㦵᱁ࢱࣉࢥ࣮ࢻ㸦Framework Type Code; FTC㸧࡛⾲ࢃࡉ
ࢀࠊ2018 ᖺ 8 ᭶⌧ᅾ 239 ✀㢮ࡶࡢᵓ㐀ࡀ▱ࡽࢀ࡚࠸ࡿ[22]ࠋࢮ࢜ࣛࢺࡣ㦵᱁୰Al ࢆྵࡴ ሙྜࠊSi4+ࢆAl3+ྠᆺ⨨ࡋ࡚࠸ࡿࡓࡵࠊ㦵᱁ࡣ㈇㟁Ⲵࢆࡶࡕࠊ㟁Ẽⓗ୰ᛶࢆಖࡘࡓࡵ ࡣࠊࡢ࢝ࢳ࡛࢜ࣥ⿵࠺ࡇࡀᚲせ࡞ࡿ㸦Fig. 1.3 b㸧ࠋࡋࡓࡀࡗ࡚ࠊᏛ⤌ᡂࡣࠊ㦵 ᱁ࢆᵓᡂࡍࡿSiࠊAl 㦵᱁ࡀࡶࡘ㈇㟁Ⲵࢆಖドࡍࡿࡓࡵࡢ࢝ࢳ࢜ࣥ㸦Na+ࠊK+ࠊCa2+㸧࠾ࡼ ࡧ⤖ᬗỈࡼࡾ࡞ࡾࠊMx/mAlxSi1-xO2࣭nH2O㸹M ࡣ౯ᩘ m ࡢ㝧࢜ࣥ⊃⩏ᐃ⩏ࡉࢀ࡚࠸ࡿࠋ ࡇࡢࡼ࠺ࠊࢮ࢜ࣛࢺࡣ1 nm ௨ୗࡢ࣑ࢡࣟᏍ㦵᱁ࡀࡶࡘ㈇㟁Ⲵࡼࡾࠊ≉᭷ࡢ࢜ࣥ ⬟ࠊゐ፹ᶵ⬟ࠊ྾╔ศ㞳⬟ࢆⓎ⌧ࡍࡿࠋ Fig. 1.3. ࢮ࢜ࣛࢺᵓ㐀ࡢᡂࡾ❧ࡕ㸦a㸧㦵᱁ᵓ㐀㸦b㸧 ੦মત ٛ72ਜ਼ٜ ٛ72ਜ਼भ৴ਢ়ٜ 3ઃ੪प৴ : T = Si or Al : O ሠଡୗ 1 μm
MFI-type zeolite
८ड़ছॖॺအ ሠྫྷ 5.3 Å 5.6 Å O M+ M+ Si Si Al O O O O Al O O O O O O O O તਗقሠكपਗ਼॑ ଓघॊ഻ॖड़থقM+كऋோ (a) (b)
6
ࢮ࢜ࣛࢺࡢᵓ㐀ࢆ≉ᚩࡅࡿ࣑ࢡࣟ⣽Ꮝࡣࠊ⣽Ꮝධࡾཱྀࢆᵓᡂࡍࡿ㓟⣲࢜ࣥࡢᩘ ࡼࡗ࡚⾲ࡉࢀࠊᑠ⣽Ꮝࢮ࢜ࣛࢺ㸦small pore㸹8 ဨ⎔㸧ࠊ୰⣽Ꮝࢮ࢜ࣛࢺ㸦medium pore㸹 10 ဨ⎔㸧ࠊ⣽Ꮝࢮ࢜ࣛࢺ㸦large pore㸹12 ဨ⎔㸧ࠊ㉸⣽Ꮝࢮ࢜ࣛࢺ㸦ultralarge pore㸹 14 ဨ⎔௨ୖ㸧ศ㢮ࡉࢀࠊࡁࡉࡣࡑࢀࡒࢀࠊ0.3-0.4 nm ⛬ᗘࠊ0.55 nmࠊ0.7 nm ⛬ᗘ࠾ࡼ ࡧ1.0 nm ⛬ᗘ࡛࠶ࡿࠋFig. 1.4 ♧ࡍࡼ࠺ࠊࢮ࢜ࣛࢺ⣽Ꮝࡢࡁࡉࡣࠊ↓ᶵ࢞ࢫࡸᵝࠎ ࡞ᇶ♏ᏛရࡤࢀࡿᑠศᏊࡢࡁࡉ㏆࠸ࠋࢮ࢜ࣛࢺࡣࡇࡢ⣽Ꮝࡢᵓ㐀ⓗ≉ᚩࡽࠊ ධࡾཱྀࡢࡁࡉࡼࡾᑠࡉ࠸ศᏊࡢࡳࢆ㏱㐣ࡉࡏࠊ⣽Ꮝධࡾཱྀࡼࡾࡁ࠸ศᏊࡣ㝖ࡉࢀࡿ ࠸࠺ࠊࠕᙧ≧㑅ᢥᛶ㸦shape-selectivity㸧ࠖࠊ࠸ࢃࡺࡿࠕศᏊࡩࡿ࠸ࠖస⏝ࢆ♧ࡍࡇࡀࠊ᭱ ࡢ≉ᚩ࡛࠶ࡿ࠸࠼ࡿࠋ ࢮ࢜ࣛࢺࡢ྾╔⬟ࡣࠊࢮ࢜ࣛࢺࡢぶ/Ỉᛶᕥྑࡉࢀࠊࡑࡢ≉ᛶࡣ㦵᱁ࢆᵓᡂࡍࡿ Si Al ࡢẚࡼࡗ࡚Ỵᐃࡉࢀࡿ㸦Fig. 1.5 a㸧ࠋࢮ࢜ࣛࢺࡢぶ/Ỉᛶࡣࠊ⣽Ꮝෆ࢝ࢳ࢜ࣥ
㉳ᅉࡍࡿ㟼㟁ሙࡢࡓࡵࠊSi/Al ẚࡀ㧗࠸ᙉ࠸ぶỈᛶࢆ♧ࡋࠊA ᆺ㸦Si/Al㸻1.0㸧ࠊX
ᆺ㸦Si/Al㸻1.0-1.5㸧ࡀࡑࡢᆺ࡛࠶ࡿࠋSi/Al ẚࡀ㧗ࡃ࡞ࡿࡘࢀ࡚ࠊ㟼㟁ሙᙉᗘࡀపୗࡋ ࡚ࠊᴟᛶศᏊᑐࡍࡿ┦స⏝ࡀᙅࡃ࡞ࡾࠊỈⓗ࣭ぶἜⓗᛶ㉁ࡀ⌧ࢀࠊsilicalite-1㸦Si/Al 㸻∞㸧ࡀࡑࡢᆺ࡞ࡿࠋࡲࡓࠊࢮ࢜ࣛࢺࡢ㦵᱁ᵓ㐀ࡣ Si/Al ẚࡼࡾ࠶ࡿ⛬ᗘỴࡲࡗ࡚ ࠸ࡿࡀࠊMFI ᆺࢮ࢜ࣛࢺࡢࡼ࠺ぶỈᛶࡽỈᛶ࡞ࡿ⠊ᅖ࡛ Si/Al ẚࢆᖜᗈࡃไᚚྍ ⬟࡞ࢮ࢜ࣛࢺࡶᏑᅾࡍࡿ㸦Fig. 1.5 b㸧ࠋ Fig. 1.4. ௦⾲ⓗ࡞ࢮ࢜ࣛࢺࡢ㦵᱁ᵓ㐀࠾ࡼࡧ⣽Ꮝᚄศ㞳ᑐ㇟ࡢ≀㉁ࡑࡢศᏊᚄ ८ड़ছॖॺधजभሠྫྷ ীৌभସधजभীྫྷ
0.2
0.3
0.4
0.5
0.6
0.7
[nm] H2(0.27) H2O(0.28) CO2(0.33) p-xylene(0.51) C2H5OH(0.44) n-C4H10(0.43) i-C4H10(0.50) o,m-xylene(0.58) MFI (0.55) DDR (0.36¼0.44) LTA (NaA) (0.42) T-type (0.36¼0.48) CHA (SAPO-34) (0.37¼0.42) O2(0.35) N2(0.36) CH4(0.38) C2H6(0.40) Benzene(0.59) C3H8(0.43) FER (0.43¼0.56) MOR (0.67¼0.70) FAU (0.74) *BEA (0.76)7
Fig. 1.5. ࢮ࢜ࣛࢺࡢぶ/Ỉᛶ㸦a㸧ྛ✀ࢮ࢜ࣛࢺࡢ㦵᱁ᵓ㐀 Si/Al ẚࡢ㛵ಀ㸦b㸧
1.4.2. ࢮ࢜ࣛࢺࡢྜᡂ
ࢮ࢜ࣛࢺࢆྜᡂࡍࡿࡓࡵᚲせ࡞ཎᩱ㸦ฟⓎ≀㉁㸧ࡣࠊ㦵᱁ࢆᵓᡂࡍࡿSi ࡸ Al ࡢྜ
≀ࠊ⤖ᬗᵓ㐀ࢆసࡿࡓࡵᚲせ࡞ᵓ㐀つᐃ㸦Structure Directing Agent; SDA㸧ࠊ㖔ࠊỈ ࡛࠶ࡿࠋ≉␗࡞ᵓ㐀ࡸᙧែࢆ᭷ࡍࡿࢮ࢜ࣛࢺ⤖ᬗࢆᚓࡿࡣࠊᅄ⣭ࣥࣔࢽ࣒࢘ሷ௦ ⾲ࡉࢀࡿ᭷ᶵሷࢆῧຍࡍࡿᚲせࡀ࠶ࡿࠋࡇࡢ᭷ᶵሷࡢ 3 ḟඖⓗ࡞ᵓ㐀ࡢ㐪࠸ࡼࡾࠊᚓࡽ ࢀࡿࢮ࢜ࣛࢺࡢᵓ㐀ࢆไᚚࡍࡿࡇࡀ࡛ࡁࡿࠋࡇࡢࡼ࠺࡞᭷ᶵሷࡣࠊࢮ࢜ࣛࢺ⣽Ꮝࢆ ᙧᡂࡍࡿࡓࡵࡢ㗪ᆺࡋ࡚ᙺࢆ࠼ࡽࢀࠊtemplate㸦㗪ᆺ㸧ࡤࢀࡿࡼ࠺࡞ࡾࠊᚤᑠ ࡞㦵᱁ᵓ㐀ࣘࢽࢵࢺࢆ㑅ᢥⓗ⏕ᡂࡉࡏࡿᙺࢆᣢࡘࡶ⪃࠼ࡽࢀࠊSDA ࡤࢀࡿࡼ࠺ ࡞ࡾࠊྠᵝ㑅ᢥⓗ࡞ᵓ㐀ࣘࢽࢵࢺᙧᡂࡢᙺࡀ࠶ࡿࡉࢀ࡚࠸ࡿNa+ࡢࡼ࠺࡞↓ᶵ࢝ࢳ ࢜ࣥࡶྵࡲࢀࡿࠋ㖔ࡣࠊཎᩱࢆ⁐ゎࡉࡏ⤖ᬗࡉࡏࡿᙺࢆᣢࡘࡶࡢ࡛࠶ࡾࠊࢮ࢜ ࣛࢺྜᡂ࠾࠸࡚ࡣNaOHࠊKOHࠊHF ࡞ࡀ▱ࡽࢀ࡚࠸ࡿࠋࡓࡔࠊࢩࣛࣀ࣮ࣝࡢ⦰ྜࡸ ࢩࣟ࢟ࢧࣥࡢ㛤ࢆಁ㐍ࡉࡏࡿࡢࡣOH-ࡸF-࡛࠶ࡿࡇࢆ⪃៖ࡍࡿࠊNaOH ࢆࡦࡲࡵ 㖔⛠ࡍࡿࡼࡾࠊ↓ᶵSDA ࡛࠶ࡿ Na+㖔࡛࠶ࡿOH-ࡢྜ≀ࡽ࠼ࡿ᪉
Hydrophilic/hydrophobic of zeolite
O Na+ Na+ Si Si Al O O O O Al O O O O O O O O O Si Si Si O O O O Si O O O O O O O OSi/Al
ratio
Hydrophilic
Hydrophobic
LTA
FAU
MOR
MFI
1 ∞ Hydrophilic Hydrophobic 5 10 Si/Al ratio Surface properties High Low
(a)
(b)
8
ࡀṇ☜ゝ࠼ࡿࡶࡋࢀ࡞࠸ࠋࡲࡓࠊIZA ࡛ࡣࠊ௦⾲ⓗ࡞ࢮ࢜ࣛࢺࢆྜᡂࡍࡿࡓࡵࡢཎᩱࠊ
ྜᡂ᮲௳࡞ࡢヲ⣽ࢆVerified Syntheses of Zeolite Materials[23]࡚බ㛤ࡋ࡚࠸ࡿࡀࠊࢮ࢜ࣛ
ࢺࡣ‽Ᏻᐃ┦࡛࠶ࡾࠊྜᡂ᮲௳ࡢல⣽࡞ኚࠊࡲࡓ⏝࠸ࡿヨ⸆ࡢ✀㢮ࠊ〇㐀♫ࡀ␗࡞ ࡿࡔࡅ࡛ࡃ␗࡞ࡿ㦵᱁ᵓ㐀ࡀᚓࡽࢀࡿࡇࡀ࠶ࡿࡢ࡛ࠊ⌧ᛶࡼࡃ┠ⓗࡍࡿࢮ࢜ࣛ ࢺࢆྜᡂࡍࡿࡣࠊᵝࠎ࡞Ⅼ࠾࠸࡚Ẽࢆ㓄ࡿᚲせࡀ࠶ࡿࠋ௨ୗࢮ࢜ࣛࢺྜᡂࡢ௦⾲ ⓗ࡞ᡭἲࡘ࠸࡚㏙ࡿࠋ 㸦a㸧Ỉ⇕ྜᡂἲ ࢮ࢜ࣛࢺࡢ᭱ࡶ୍⯡ⓗ࡞ྜᡂ᪉ἲ࡛࠶ࡿࠋࡲࡎࠊࢩࣜ࢝※ࠊ࣑ࣝࢼ※ࠊࣝ࢝ࣜࠊ SDAࠊỈࢆΰྜࡋࡓሷᇶᛶࡢỈᛶࢤࣝࢆㄪ〇ࡋࠊࡇࡢࢮ࢜ࣛࢺ๓㥑యỈᛶࢤࣝࢆỈ⇕ྜ ᡂ ᗘࡼࡾࡶప࠸ ᗘ࡛ࠊ᧠ᢾࡋ࡞ࡀࡽ࠶ࡿ࠸ࡣ㟼⨨ࡋ࡞ࡀࡽࠊ࢚࣮ࢪࣥࢢ㸦⇍ᡂ㸧ࢆ⾜ ࠺ࠋࡇࡢ࢚࣮ࢪࣥࢢ୰๓㥑యఱࡀ㉳ࡇࡗ࡚࠸ࡿࡢࡣ᫂☜࡞ࡗ࡚࠾ࡽࡎࠊ༢⣧Ỉ ⇕ྜᡂ๓ࡢ᧠ᢾ㛫ࢆ㛗ࡃࡍࡿࡇࡼࡾࠊཎᩱ୰ྵࡲࢀࡿ⤖ᬗᛶ≀㉁ࢆ⁐ゎࡉ ࡏࡿࡓࡵࠊ࠶ࡿ࠸ࡣ๓㥑యࡢᆒ୍ᛶࢆቑࡍࡓࡵࠊỈ⇕ྜᡂ᰾⏕ᡂࡢࡓࡵࡢᮦᩱࢆᙧᡂ ࡉࡏࡿࡓࡵࡶࡋࢀ࡞࠸ࠋࡓࡔࠊࢮ࢜ࣛࢺࡢ๓㥑యࡣࠊẕࢤࣝࡸỈᛶࢤࣝ࡞ࡤࢀ ࡚࠸ࡿࡀࠊᐇ㝿ࡣࢇࡢሙྜࢰࣝࠊࡘࡲࡾ⢏Ꮚศᩓ⣔࡛࠶ࡿࡇࢆ⪃࠼ࡿࠊ࢚࣮ ࢪࣥࢢ㐣⛬ࡀ๓㥑యࡢᆒ୍ᐤࡋ࡚࠸ࡿࡇࡣ㛫㐪࠸࡞࠸ࠋࡑࡢᚋࠊࡇࡢ๓㥑యỈᛶ ࢤࣝࢆ࣮࢜ࢺࢡ࣮ࣞࣈࡤࢀࡿ㧗 㧗ᅽᐦ㛢ᐜჾ୰ᑟධࡋࠊᐜჾࢆᐦ㛢ࡋࡓࡲࡲ࡛ຍ ⇕ࡍࡿࡇࡼࡾࠊ⤖ᬗ᧯సࢆ⾜࠺ࠋ㧗 㧗ᅽࡢ⇕ỈࡢᏑᅾୗ࡛ᛂࡀ㐍ࡴࡇࡽࠊ ᖖ ᖖᅽ࡛ࡣỈ⁐ࡅ࡞࠸≀㉁ࡶ⁐ゎྍ⬟࡛࠶ࡿࡇࡀከࡃࠊ㏻ᖖ࡛ࡣᚓࡽࢀ࡞࠸ࡼ࠺࡞ ≀㉁ࢆྜᡂࡍࡿࡇࡀྍ⬟࡛࠶ࡿࠋỈ⇕ฎ⌮ᚋࠊ⏕ᡂ≀ࡣᚤ⢏Ꮚ≧ࡢᠱ⃮ᾮ࡛ᚓࡽࢀࡿࡓ ࡵࠊ྾ᘬℐ㐣ࡸ㐲ᚰศ㞳ࡼࡾศ㞳ࠊᅇࡋࠊࢁᾮࡢpH ࡀ୰ᛶ⛬ᗘ࡞ࡿࡲ࡛Ὑίࢆ⧞ࡾ ㏉ࡍࡢࡀ୍⯡ⓗ࡛࠶ࡿࠋ 㸦b㸧ࣇࢵ≀ῧຍἲ ㏻ᖖࡢỈ⇕ྜᡂἲ࡛ࡣࠊ㖔ࢆỈ㓟≀࢜ࣥࡋ࡚ࣝ࢝ࣜ᮲௳ୗ࡛⾜ࢃࢀࡿࡀࠊ F-ࢆ㖔ࡋ࡚⏝࠸ࡓྜᡂࡶ࠶ࡿ㸦ࣇࢵ≀ῧຍἲ㸧ࠋࡇࡢ᪉ἲࡣࠊỈ⇕ྜᡂἲࡢ୍✀࡛ ࠶ࡿࡀࠊ㖔ࡋ࡚ࠊỈ㓟≀ࢽ࢜ࣥࢆ⏝࠸㧗࠸pH ࡛ྜᡂࡉࢀࡿ୍⯡ⓗ࡞Ỉ⇕ྜᡂ ࡣ␗࡞ࡾࠊF-࢜ࣥࢆᏑᅾࡉࡏ࡚୰ᛶ㏆࡛ྜᡂࡍࡿ᪉ἲ࡛࠶ࡿ[24]ࠋF-࢜ࣥࡢῧຍຠᯝ ࡋ࡚ࡣࠊ㖔స⏝㸦ẚ㍑ⓗప࠸pH 㡿ᇦ࠾࠸࡚ OH-ྠࡌࡼ࠺ࢤࣝࢆ⁐ゎࠊ⤖ᬗࡉࡏ ࡿຠᯝ㸧ࠊᵓ㐀ไᚚຠᯝ㸦≉ᐃᵓ㐀ࡢࢮ࢜ࣛࢺࢆ⤖ᬗࡉࡏࡿຠᯝ㸧ࠊࢸࣥࣉ࣮ࣞࢺຠᯝ 㸦᭷ᶵࢸࣥࣉ࣮ࣞࢺྠࡌࡼ࠺⤖ᬗᚋࡢᵓ㐀ࢆᏳᐃࡉࡏࡿຠᯝ㸧ࡀ࠶ࡿࠋࡲࡓࠊࣇ
9
ࢵ≀ῧຍἲ࡛ࡣࠊ㦵᱁ᵓ㐀ࡀྠࡌ࡛ࡶࠊḞ㝗ࡀᑡ࡞ࡃࡁ࡞⤖ᬗࡀᚓࡽࢀࡿࠋF-※ࡋ࡚
ࡣࠊࣇࢵỈ⣲㓟ࡢࠊࣇࢵࣥࣔࢽ࣒࢘ࠊࣇࢵࢼࢺ࣒ࣜ࢘ࠊࣇࢵ࣒࢝ࣜ࢘ࠊ ୕ࣇࢵ࣍࢘⣲࡞ࡢሷ㢮ࡀ⏝ࡉࢀࡿࠋ
㸦c㸧ࢻࣛࢤࣝࢥࣥࣂ࣮ࢪࣙࣥ㸦Dry Gel Conversion; DGC㸧ἲ
Ỉ⇕ྜᡂἲࡀཎᩱࢆΰࡐ࡚ᚓࡽࢀࡿỈᛶࢤࣝ㸦hydrogel㸧ࢆࡑࡢࡲࡲ࣮࢜ࢺࢡ࣮ࣞࣈᑟ ධࡍࡿᾮ┦ྜᡂἲ㸦Fig. 1.6 a㸧࡛࠶ࡿࡢᑐࡋࠊDGC ἲࡣࠊỈᛶࢤࣝࡽỈࢆ㝖ཤࡍࡿࡇ
ࡼࡾᚓࡽࢀࡿ⇱ࢤࣝ㸦dry gel㸧ࢆฟⓎ≀ࡋࡓᅛ┦ྜᡂἲ㸦Fig. 1.6 b㸧࡛࠶ࡿ[25]ࠋDGC
ἲࡣูࡋ࡚ࠊỈẼฎ⌮ἲ㸦Steam-Assisted Conversion; SAC㸧Ẽ┦㍺㏦ἲ㸦Vapor Phase Transport; VPT㸧ࡢ 2 ✀㢮ศࡅࡽࢀࡿࠋSAC ἲࡣࠊ⇱ࢤࣝࡢㄪ〇ẁ㝵࡛ SDA ࢆຍ࠼࡚ ࡽỈᛶࢤࣝࢆ⇱ࡉࡏࠊỈࡔࡅࢆ⇱ࢤࣝ㠀᥋ゐ᮲௳ୗ࡛࣮࢜ࢺࢡ࣮ࣞࣈᑟධࡍࡿ᪉ ἲ࡛࠶ࡿࠋ୍᪉ࠊVPT ἲࡣࠊⓎࡋࡸࡍ࠸࣑ࣥ➼ࢆ SDA ࡍࡿሙྜ⏝࠸ࡽࢀࡿ᪉ἲ࡛ࠊ SDA ࢆຍ࠼ࡎ⇱ࢤࣝࢆㄪ〇ࡋࠊỈ SDA ࢆ⇱ࢤࣝ㠀᥋ゐ᮲௳ୗ࡛࣮࢜ࢺࢡ࣮ࣞࣈ ㎸ࡳࠊSDA ࢆẼ┦࡛౪⤥ࡍࡿࠋDGC ἲࡣࠊ㸦1㸧ཎᩱࢤࣝࡢ㎸ࡳ⤌ᡂྠࡌ⤌ᡂࡢࢮ ࢜ࣛࢺ⤖ᬗࡀᚓࡽࢀࠊᗫᾮࡀ๐ῶ࡛ࡁࡿ[25]ࠊ㸦2㸧᪤ᏑࡢỈ⇕ྜᡂἲ࡛ࡣᚓࡽࢀ࡞࠸㠀ᖖ ࣁࢩࣜ࢝࡞ࢮ࢜ࣛࢺྜᡂࡀྍ⬟࡛࠶ࡿ[26]ࠊ㸦3㸧ࢮ࢜ࣛࢺ㦵᱁ࡢ⏕ᡂࡀᅛ┦୰࡛㉳ ࡇࡿࡓࡵ⤖ᬗ⏕ᡂ㐣⛬ࡢ㏣㊧ࡀᐜ࡛᫆࠶ࡿ[27]ࠊ࠸ࡗࡓⅬࡀ࠶ࡿࠋ Fig. 1.6. ୍⯡ⓗ࡞ࢮ࢜ࣛࢺ⢊ᮎ⤖ᬗྜᡂࡢᴫ␎ᅗ 㸸㸦a㸧Ỉ⇕ྜᡂἲ,㸦b㸧ࢻࣛࢤࣝࢥࣥࣂ࣮ࢪࣙࣥἲ
10
1.5. ࢮ࢜ࣛࢺ⭷
1.5.1. ࢮ࢜ࣛࢺ⭷ࡢᵓ㐀 ࢮ࢜ࣛࢺ⭷ࡣࢮ࢜ࣛࢺࡢࡳ࡛⭷㸦⮬❧⭷㸧ࡍࡿࡇࡶ࡛ࡁࡿࡀࠊࢮ࢜ࣛࢺᒙࡔ ࡅ࡛ࡣᶵᲔⓗᙉᗘࡀஈࡋ࠸ࡓࡵࠊ୍⯡ከᏍ㉁ࡢᨭᣢయୖ〇⭷ࡉࢀࠊศ㞳⭷ࡋ࡚⏝ ࡉࢀ࡚࠸ࡿ㸦Fig. 1.7㸧ࠋከᏍ㉁ᨭᣢయࡣࠊ࣑ࣝࢼࠊ࣒ࣛࢺࠊࢳࢱࢽࠊࢫࢸࣥࣞࢫ➼ࡢ ↓ᶵ≀㉁ࡽᵓᡂࡉࢀࠊᖹᯈࠊ⟶ࠊࣔࣀࣜࢫࠊࣇࣂ࣮➼ࡢᙧ≧ࡀ࠶ࡿࠋ⌧ᅾࡣᕤᴗ ࡢࡓࡵᚲせ࡞⾲㠃✚ࡀྍ⬟࡞⟶≧ࢱࣉࡢᨭᣢయୖࡢ〇⭷ᡭ㡰ࡢ◊✲ࡀ୰ᚰ࡞ ࡗ࡚࠸ࡿࠋ Fig. 1.7. ࢮ࢜ࣛࢺ⭷ࡢᵓ㐀 1.5.2. ࢮ࢜ࣛࢺ⭷ࡢྜᡂ ࢮ࢜ࣛࢺ⭷ࡢྜᡂࡣࠊࢩࣜ࢝※ࠊ࣑ࣝࢼ※ࠊᵓ㐀つᐃࠊࣝ࢝ࣜ※ࠊỈ࡞ࢆ ΰྜࡋࡓỈᛶࢤࣝࢆ⏝ࡋࡓỈ⇕ྜᡂἲࡀ㏻ᖖ⏝࠸ࡽࢀࠊࡁࡃศࡅ࡚┤᥋⤖ᬗ㸦In situcrystallization㸧ἲ[28]ḟᡂ㛗㸦Secondary growth㸧ἲ[29]-[31]ࡀ࠶ࡿ㸦Fig. 1.8 a, b㸧ࠋ┤᥋⤖ᬗ
ἲࡣࠊỈᛶࢤࣝ୰ᨭᣢయࢆᑟධࡋࠊᨭᣢయୖ┤᥋ࢮ࢜ࣛࢺࢆ᰾Ⓨ⏕ࠊᡂ㛗ࡉࡏ࡚ ࢮ࢜ࣛࢺⷧ⭷ࢆྜᡂࡍࡿ᪉ἲ࡛࠶ࡾࠊ᭱ࡶࢩࣥࣉ࡛ࣝ࠶ࡿࡀࠊ⌧ᛶஈࡋ࠸ࠋࡇࢀ ᑐࡋࠊḟᡂ㛗ἲࡣࠊ┠ⓗࡍࡿࢮ࢜ࣛࢺ⤖ᬗࢆ࠶ࡽࡌࡵከᏍ㉁ᨭᣢయୖሬᕸࡋࠊ ࡇࡢࢮ࢜ࣛࢺ⤖ᬗࢆ✀ࡋ࡚Ỉᛶࢤࣝ୰࡛ඃඛⓗᡂ㛗ࡉࡏࠊⷧ⭷ࢆᙧᡂࡉࡏࡿ᪉ἲ࡛ ࠶ࡿࠋࡑࡢࡓࡵࠊᨭᣢయୖࡢ✀⤖ᬗᒙࡢ≉ᛶ㸦✀⤖ᬗࡢ⢏Ꮚᚄ࠾ࡼࡧᙧ≧ࠊ✀⤖ᬗᒙࡢᆒ ୍ᛶࠊ㐃⥆ᛶࠊཌࡳ㸧ࡀ᭱⤊ⓗ࡞ࢮ࢜ࣛࢺ⭷ࡢ㉁ࢆỴᐃࡍࡿ㔜せ࡞ᅉᏊ࡞ࡿ[32]ࠋ᰾Ⓨ ⏕⤖ᬗᡂ㛗ࢫࢸࢵࣉࢆศ㞳ࡋࠊ⭷ࡢ࣐ࢡࣟᵓ㐀ࢆไᚚ࡛ࡁࠊྜᡂ᮲௳ࡢᖜࡀᗈࡃࠊ ⌧ᛶࡀ㧗࠸࠸ࡗࡓⅬࡽࠊ⌧ᅾࢮ࢜ࣛࢺ⭷ྜᡂࡢࢇࡀࠊḟᡂ㛗ἲࡼࡿࡶ ࡢ࡛࠶ࡿࠋࡇࡢࠊỈ⇕ྜᡂἲྠᵝࢮ࢜ࣛࢺࡢ๓㥑యỈᛶࢤࣝࢆㄪ〇ࡋࠊࡇࡢࢤ ࣝࢆᨭᣢయ⾲㠃ⷧ⭷≧ࢥ࣮ࢸࣥࢢࡋࠊ⇱ᚋẼ┦୰࡛⤖ᬗࡉࡏࡿDGC ἲࡶ࠶ࡿ 㸦Fig. 1.8 c㸧[33]ࠋ
11
Fig. 1.8. ୍⯡ⓗ࡞ࢮ࢜ࣛࢺ⭷ྜᡂࡢᴫ␎ᅗ㸸Ỉ⇕ྜᡂἲ㸦㸦a㸧┤᥋⤖ᬗἲ,㸦b㸧ḟ ᡂ㛗ἲ㸧,ࢻࣛࢤࣝࢥࣥࣂ࣮ࢪࣙࣥἲ㸦c㸧 1.5.3. ᨭᣢయ≉ᛶࡢᙳ㡪 ᨭᣢయୖㄪ〇ࡉࢀࡿࢮ࢜ࣛࢺ⭷ࡢྜᡂ࠾࠸࡚ࠊከᏍ㉁ᨭᣢయࡢ≉ᛶࡣ⭷ᛶ⬟࠾ ࡅࡿศ㞳ᛶࠊ㏱㐣ᛶࡢ୧᪉ࡁ࡞ᙳ㡪ࢆ࠼ࡿࠋᨭᣢయᚲせ࡞᮲௳ࡣࠊỈ⇕࠾ࡼࡧ ࣝ࢝ࣜ᮲௳࡛ࡢ㧗࠸Ᏻᐃᛶࠊ⭷ᒙ⣲ᮦࡢぶᛶࠊᆒ㉁࡞⣽Ꮝࢆ᭷ࡍࡿᖹ࡞ᨭᣢయ⾲㠃ࠊ 㧗࠸㏱㐣ᛶ࡛࠶ࡿࠋ୍⯡ࠊࢮ࢜ࣛࢺ⭷ࡣ〇⭷ᚋ⣽Ꮝ୰ࡢSDA ࢆ㝖ཤࡍࡿࡓࡵ↝ᡂ ࢆ⾜࠺ᚲせࡀ࠶ࡿࠋࢮ࢜ࣛࢺࡢከࡃࡣ㈇ࡢ⇕⭾ᙇಀᩘࢆࡶࡕࠊ㒊ศࡢࢭ࣑ࣛࢵࢡከᏍ ㉁ᨭᣢయࡣṇࡢ⇕⭾ᙇಀᩘࢆࡶࡘࡓࡵ[34]-[36]ࠊ↝ᡂ㐣⛬࡛ࡢࢮ࢜ࣛࢺከᏍ㉁ᨭᣢయࡢ⇕ ⭾ᙇಀᩘࡢࡁ࡞㐪࠸ࡣࠊࢮ࢜ࣛࢺ⭷ᒙḞ㝗ࡀᙧᡂࡍࡿ࡞せᅉ࡞ࡿ[7],[35]ࠋࡲࡓࠊ ㏆ᖺࠊࢮ࢜ࣛࢺ⭷ࡢ୰࡛ࡶ㦵᱁ࡀ࣮࢜ࣝࢩ࡛ࣜ࢝ᵓᡂࡉࢀࡿࣆࣗࢩࣜ࢝ࢮ࢜ࣛࢺ⭷ ࡣࠊ㦵᱁ෆAl ࢆྵࡲ࡞࠸ࡇࡽࠊỈᛶࢆ♧ࡋࠊ⪏⇕ᛶ࣭⪏⸆ရᛶඃࢀࠊ⣽Ꮝෆ ࢝ࢳ࢜ࣥࢆಖ᭷ࡋ࡞࠸ࡓࡵࠊ࣑ࣝࣀࢩࣜࢣ࣮ࢺࢮ࢜ࣛࢺ⭷ẚ㍑ࡋ࡚ࠊ⣽Ꮝᐜ✚ࡀ ࡁࡃࠊศᏊᣑᩓᛶඃࢀࡿࡇࡽὀ┠ࢆ㞟ࡵ࡚࠸ࡿ[37]ࠋࡋࡋࠊ⌧ᅾࢮ࢜ࣛࢺ⭷ྜᡂ ᑐࡋ࡚᭱ࡶࡼࡃ⏝࠸ࡽࢀࡿ࣑ࣝࢼᨭᣢయࡣࠊ〇⭷ᨭᣢయࡽAl ࡀ⁐ฟࡋࠊࢮ࢜ࣛ ࢺ㦵᱁୰Al ࡀྲྀࡾ㎸ࡲࢀࡿࡇࡀሗ࿌ࡉࢀ࡚࠾ࡾ[38]ࠊAl ࡢΰධࡼࡿ⭷≉ᛶࡢኚࡣࠊ12
ࣆࣗࢩࣜ࢝ࢮ࢜ࣛࢺ⭷ࢆྜᡂࡍࡿ࠺࠼࡛ࡢㄢ㢟ࡢ୍ࡘ࡞ࡗ࡚࠸ࡿࠋࡲࡓࠊࢮ࢜ࣛ ࢺ⭷ࡢ㏱㐣ᛶࡣࠊࢮ࢜ࣛࢺᒙࡢཌࡉࡔࡅ࡛ࡣ࡞ࡃᨭᣢయ⮬㌟ࡢ㏱㐣ᛶࡶ㛵ಀࡀ࠶ࡾࠊ ᨭᣢయࡢ㧗࠸✵㝽⋡ⷧ࠸ቨཌࠊࡁ࡞⣽Ꮝᚄࡣࢮ࢜ࣛࢺ⭷ࡢ㏱㐣ᛶࢆྥୖࡉࡏࡿ[39]ࠋ ࡋࡋࠊⷧࡃ࡚Ḟ㝗ࣇ࣮ࣜ࡞ࢮ࢜ࣛࢺ⭷ࢆྜᡂࡍࡿࡓࡵࡣࠊᑠࡉ࡞⣽Ꮝ࡛࡞ࡵࡽ࡞ ᨭᣢయ⾲㠃ࡀᚲせ࡞ࡿࠋࡇࡢၥ㢟ࢆゎỴࡍࡿࡓࡵࠊ࡞ࡵࡽ࡛ᑠࡉ࡞⣽Ꮝࢆ᭷ࡍࡿ⾲ 㠃ᒙࡁ࡞⣽Ꮝࢆ᭷ࡍࡿୗᒙ࡛ᵓᡂࡉࢀࡿ㠀ᑐ⛠ᨭᣢయࡀ㛤Ⓨࡉࢀࡓࡀࠊ㠀ᑐ⛠ᨭᣢ యࡢ࣓ࣜࢵࢺࡣࠊ㧗࠸〇సࢥࢫࢺࡼࡗ࡚ᦆ࡞ࢃࢀ࡚ࡋࡲ࠺ࠋࢮ࢜ࣛࢺ⭷ࡢࢺ࣮ࢱࣝࢥ ࢫࢺࡢ⣙70%ࡀᨭᣢయࡼࡿࡶࡢࡔࡉࢀ࡚࠾ࡾ[39]ࠊࢮ࢜ࣛࢺ⭷ࡢつᶍ࡞ၟᴗࡣࠊ Ᏻ౯࡛㏱㐣ᢠࡢᑠࡉ࠸ᨭᣢయࡢ⏝ࡀᚲせ࡛࠶ࡿࠋ 1.5.4. ࢮ࢜ࣛࢺ⭷ࡢศ㞳ᶵᵓ ࢮ࢜ࣛࢺ⭷ࡢศ㞳ᶵᵓࡣࡁࡃศࡅ࡚ࠊࢮ࢜ࣛࢺࡢ⣽Ꮝࢆ⏝ࡋࡓࠕศᏊࡩࡿ࠸ࠖ ࡼࡿศ㞳ࢮ࢜ࣛࢺศ㞳ᑐ㇟ศᏊࡢぶຊࡢᕪࢆ⏝ࡋࡓࠕ྾╔ࠖࡼࡿศ㞳ࡢ ࡘศ㢮ࡉࢀࡿࠋࠕศᏊࡩࡿ࠸ࠖࡼࡿศ㞳ࡣࠊFig. 1.9 a ♧ࡍࡼ࠺ࢮ࢜ࣛࢺࡢ⣽ Ꮝᚄࡀ⏘ᴗⓗ㔜せ࡞ศᏊࡢࢧࢬ㏆࠸ࡓࡵࠊࢮ࢜ࣛࢺࡢࡶࡘᅛ᭷ࡢศᏊࣞ࣋ࣝࡢ⣽ Ꮝࢆ͆ࡩࡿ࠸͇ࡋ࡚⏝ࡋࠊ⣽Ꮝᚄࡼࡾࡶᑠࡉ࠸ศᏊࡢࡳࢆ㏱㐣ࡉࡏࠊ⣽Ꮝᚄࡼࡾࡶ ࡁ࠸ศᏊࡣ㏱㐣ࡉࡏ࡞࠸ࡇ࡛ศ㞳ࢆ⾜࠺᪉ἲ࡛࠶ࡿࠋࡲࡓࠊࠕ྾╔ࠖࡼࡿศ㞳ࡣࠊΰྜ ศᏊࡢࡁࡉࡀࢮ࢜ࣛࢺࡢ⣽Ꮝࡼࡾᑠࡉ࠸ሙྜ࡛ࡶࠊࢮ࢜ࣛࢺศᏊࡢぶຊࡢᕪࢆ ⏝ࡍࡿࡇ࡛ࠊ≉ᐃࡢศᏊࡢࡳࢆඃඛⓗ྾╔ࡉࡏศ㞳ࢆ⾜࠺ࡇࡀྍ⬟࡛࠶ࡿࠋࡇࡢ ࢮ࢜ࣛࢺࡢ྾╔≉ᛶࡣࠊ㦵᱁୰ࡢSi Al ࡢẚ࡛ኚࡉࡏࡿࡇࡀ࡛ࡁࠊSi/Al ẚࡀప࠸ ぶỈᛶࢆ♧ࡋࠊSi/Al ẚࡀ㧗ࡃ࡞ࡿࡘࢀ࡚Ỉⓗ࡞ࡿࠋࡇࡢᛶ㉁ࢆ⏝ࡍࡿࡇ࡛ࠊ ᭷ᶵ≀/ỈΰྜᾮࡽࠊぶỈᛶࡢࢮ࢜ࣛࢺ⭷ࡣỈࢆ㑅ᢥⓗ㏱㐣ࡋࠊỈᛶࡢࢮ࢜ࣛࢺ ⭷ࡣࠊ᭷ᶵ≀ࢆ㑅ᢥⓗ㏱㐣ࡉࡏࡿࡇࡀ࡛ࡁࡿ㸦Fig. 1.9 b㸧ࠋ Fig. 1.9. ࢮ࢜ࣛࢺ⭷ࡢศ㞳ᶵᵓ㸸㸦a㸧ศᏊࡩࡿ࠸ࡼࡿศ㞳, 㸦b㸧྾╔ࡼࡿศ㞳13
1.5.5. MFI ᆺࢮ࢜ࣛࢺ⭷ࢮ࢜ࣛࢺ⭷࠾࠸࡚ࠊ᭱ࡶ◊✲ࡉࢀ࡚࠸ࡿࢮ࢜ࣛࢺᵓ㐀ࡣMFI ᆺࢮ࢜ࣛࢺ࡛࠶ࡾࠊ
ࢮ࢜ࣛࢺ⭷㛵ࡍࡿㄽᩥࡢ୰࡛ࠊࡍ࡛ၟᴗࡉࢀ࡚࠸ࡿLTA[41]ࠊFAU[42]ࠊCHA[43]ࠊDDR[44]
࡞ࡢ⭷ࡼࡾࡶከࡃࡢᩥ⊩ࡀᏑᅾࡋ࡚࠾ࡾࠊࡑࡢὀ┠ᗘࡀ㧗࠸ࡇࡀࢃࡿ㸦Fig. 1.10 a㸧ࠋ MFI ᆺࢮ࢜ࣛࢺࡣࠊb ㍈᪉ྥ 10 ဨ⎔㸦0.56×0.53 nm㸧࡛┤⥺≧ࡢ⣽Ꮝࢆࡶࡕࠊa ㍈᪉ྥ ࡶ10 ဨ⎔㸦0.55×0.51 nm㸧࡛ࢪࢢࢨࢢ࡞⣽Ꮝࢆࡶࡕࠊࡇࢀࡽࡀ࠸ᕪࡋ୕ḟඖ⣽Ꮝ ࢆᙧᡂࡋ࡚࠸ࡿ㸦Fig. 1.10 b㸧ࠋࡲࡓࠊ㦵᱁ᵓ㐀ෆ Al ࢆྵࡴ MFI ᆺࢮ࢜ࣛࢺࡣ ZSM-5ࠊ Al ࢆྵࡲࡎ⣧ࢩ࡛ࣜ࢝ᵓᡂࡉࢀࡿሙྜࡣ silicalite-1 ࡤࢀ࡚࠸ࡿࠋ MFI ᆺࢮ࢜ࣛࢺࡣࠊ⏘ᴗⓗ㔜せ࡞ከࡃࡢⅣỈ⣲㏆࠸⣽Ꮝᚄ㸦⣙ 5.5 Å㸧ࢆ᭷ࡍࡿ ࡇࡽࠊศᯞ≧ⅣỈ⣲ࡸⰾ㤶᪘␗ᛶయࡢศ㞳ࡀྍ⬟࡛࠶ࡾࠊ㦵᱁୰ࡢSi/Al ẚࢆᖜᗈࡃ ㄪᩚࡍࡿࡇ࡛ぶ/Ỉᛶࢆไᚚ࡛ࡁࡿࡇࡽࠊ⭷㏱㐣ศᏊࡢぶᛶࡢᕪࢆ⏝ࡋࡓ ศ㞳ࡀྍ⬟࡛࠶ࡿࠋࡲࡓࠊࡉࡲࡊࡲ࡞ཎᩱࡼࡾࡢࢮ࢜ࣛࢺẚ㍑ࡋ࡚ẚ㍑ⓗᐜ᫆ ྜᡂࡀྍ⬟࡛࠶ࡿ࡞ࡢ⌮⏤ࡼࡾࠊMFI ᆺࢮ࢜ࣛࢺ⭷㛵ࡍࡿ◊✲ࡀ┒ࢇ⾜ࢃࢀ࡚ ࠸ࡿࠋ Fig. 1.10. ␗࡞ࡿ㦵᱁ᵓ㐀ࡢࢮ࢜ࣛࢺ⭷ࡢㄽᩥᩘ㸦1960㹼2018 ᖺ 4 ᭶, ࠕXXX membranesࠖ ࢆScopus ᳨࡛⣴, ࠼ࡤ MFI=MFI+ZSM-5+silicalite-1, CHA=chabazite+CHA+SAPO-34+SSZ-13㸧㸦a㸧ࠊMFI ᆺࢮ࢜ࣛࢺࡢ⤖ᬗᙧែ⣽Ꮝᵓ㐀㸦b㸧
14
1.5.6. silicalite-1 ⭷ 1.5.6.1. silicalite-1 ⭷ࡢ≉ᚩ 㦵᱁ᵓ㐀୰Al ࢆྵࡲࡎࠊࣆࣗࢩ࡛ࣜ࢝ᵓᡂࡉࢀࡿ MFI ᆺࢮ࢜ࣛࢺࡣ silicalite-1 ࡤࢀࠊ㧗࠸⇕ⓗ࣭ᏛⓗᏳᐃᛶࢆ᭷ࡋࠊ㧗࠸Ỉᛶࢆ♧ࡍࠋ㧗ศᏊࡸ↓ᶵ⣲ᮦࡢ୰࡛ࡶࠊ Ỉⓗ࡞⣲ᮦࡣᑡ࡞ࡃࠊsilicalite-1 ࡣ㠀ᖖ㨩ຊⓗ࡞⣲ᮦࡋ࡚ὀ┠ࡉࢀ࡚࠸ࡿࠋ㏻ᖖ⢊ᮎ ࡛ᚓࡽࢀࡿsilicalite-1 ⤖ᬗࢆ⭷ࡍࡿࡇ࡛ᚓࡽࢀࡿ silicalite-1 ⭷ࡣࠊࡑࡢศᏊࣞ࣋ࣝࡢ⣽ Ꮝᚄࢆࡩࡿ࠸ࡋ࡚⏝ࡋࠊ࢟ࢩࣞࣥ␗ᛶయࠊ࢜ࣥỈ⁐ᾮࠊ㓟Ⅳ⣲ศ㞳⭷ࡋ࡚ࡢ ◊✲ࡀ⾜ࢃࢀ࡚ࡁࡓ[45]-[48]ࠋࡲࡓࠊࡑࡢ㧗࠸Ỉᛶࢆ⏝ࡋ࡚ࠊ࢚ࢱࣀ࣮ࣝࠊ1-ࣈࢱࣀ-ࣝࠊ 㓑㓟ࠊࢭࢺࣥỈ⁐ᾮࡢࡼ࠺࡞᭷ᶵ≀/Ỉΰྜᾮࡽ᭷ᶵ≀ࢆ㑅ᢥⓗᅇࡍࡿࡓࡵࡢศ㞳 ⭷ࡋ࡚ࡢᛂ⏝ࡶᮇᚅࡉࢀ࡚࠸ࡿ[38],[49]-[61]ࠋ 1.5.6.2. silicalite-1 ⭷ࢆ⏝࠸ࡓᾐ㏱Ẽἲࡼࡿ᭷ᶵ≀/Ỉΰྜᾮࡢศ㞳 ࣂ࢚࢜ࢱࣀ࣮ࣝࡣࠊࣂ࣐࢜ࢫࡢⓎ㓝ࡼࡗ࡚〇㐀ࡉࢀࡿࢡ࣮࡛ࣜࣥ⏕ྍ⬟࡞ᕤᴗ ⏝ཎᩱ࡛࠶ࡾࠊ㏆ᖺ▼Ἔ௦࢚᭰ࢿࣝࢠ࣮※ࡋ࡚ὀ┠ࡉࢀ࡚࠸ࡿ[61]ࠋⓎ㓝ᇵ㣴ᾮ୰ࡢ࢚ࢱ ࣀ࣮ࣝ⃰ᗘࡣ㏻ᖖ10 wt.%⛬ᗘ࡛࠶ࡿࡓࡵࠊࡑࡢᚋࡢᕤᴗⓗ࡞⏝ࡢࡓࡵࡣࠊ࢚ࢱࣀ࣮ࣝ ࢆ㧗⃰ᗘࡲ࡛ศ㞳࣭⢭〇ࡋ࡞ࡅࢀࡤ࡞ࡽ࡞࠸ࠋࡋࡋࠊࡇࢀࡽࡢᕤ⛬ࡣ㔞ࡢ࢚ࢿࣝࢠ ࣮ࢆᚲせࡋࠊࣂ࢚࢜ࢱࣀ࣮ࣝࡢᗈ⠊ᅖ࡛ࡢ⏝ࢆጉࡆࡿཎᅉࡢ୍ࡘ࡞ࡗ࡚࠸ࡿ[62]ࠋ ࡑࡢࡓࡵࠊ㏆ᖺࠊ⭷ࢆ⏝࠸ࡓᾐ㏱Ẽἲ㸦Pervaporation; PV㸧ࡼࡿศ㞳ࡀࠊ␃࠾ࡼࡧ྾ ╔ࡢࡼ࠺࡞ᚑ᮶ࡢศ㞳᪉ἲẚ㍑ࡋ࡚ࠊప࢚ࢿࣝࢠ࣮ᾘ㈝ࠊ⡆౽ᛶ࣭⤒῭ᛶඃࢀࠊప⎔ ቃ㈇Ⲵ࡞ࡢⅬࢆ᭷ࡍࡿࡇࡽࠊὀ┠ࢆ㞟ࡵ࡚࠸ࡿ[63],[64]ࠋᾮ┦୰࡛ࡢ PV ἲࡼࡿศ 㞳ࡢཎ⌮ࡣᴟࡵ࡚⡆༢࡛ࠊฎ⌮ᑐ㇟ᡂศぶᛶࡢ࠶ࡿศ㞳⭷ࢆ࠸ࠊ⭷ࡢ౪⤥ഃࢆᾮయ ΰྜ≀᥋ゐࡉࡏࠊ㏱㐣ഃࢆῶᅽࡍࡿࡇ࡛ࠊྛᡂศࡢ㏱㐣㏿ᗘᕪࡼࡾศ㞳ࡀ⾜ࢃࢀࡿࠋ ࡑࡢࡓࡵࠊẼᾮᖹ⾮ᨭ㓄ࡉࢀࡎศ㞳ࡀྍ⬟࡛࠶ࡾࠊ␃࡛ࡣศ㞳ࡀ㞴ࡋ࠸ඹἛࡶࡋࡃ ࡣἛⅬࡢ㏆࠸ΰྜ≀ࡢศ㞳ࠊ⇕ⓗᏳᐃ࡞ᾮయ≀㉁ࡢศ㞳ᑐࡋ࡚≉㨩ຊⓗ࡛࠶ࡿ[64]ࠋ ࡲࡓࠊ⭷ᛶ⬟ࡣࠊ㏱㐣ὶ᮰㸦Flux [kg m-2 h-1]㸧ศ㞳ಀᩘ㸦α [-]㸧࡛⾲ࡉࢀࠊศ㞳ಀᩘ α A/B ࡣA, B ࡢ 2 ᡂศ⣔ࡢሙྜࠊ౪⤥ഃ㏱㐣ഃࡢ A, B ࡢᡂศ⃰ᗘࢆࡑࢀࡒࢀ XA, XB࠾ࡼࡧYA, YBࡍࡿࠊαA/B=(YA/ YB)/ (XA/ XB)࡛⾲ࡉࢀࡿࠋ Ỉᛶ⭷ࡣ᭷ᶵ≀㑅ᢥᛶࢆ♧ࡋࠊప⃰ᗘ᭷ᶵ≀⁐ᾮࢆ㧗⃰ᗘࡲ࡛⃰⦰ࡍࡿࡢ㐺ࡋ࡚ ࠸ࡿࠋỈᛶࢮ࢜ࣛࢺ⭷ࡋ࡚᭱ࡶ◊✲ࡀ⾜ࢃࢀ࡚࠸ࡿࡢࡣsilicalite-1 ࡛࠶ࡾࠊ1994 ᖺ Sano ࡽ[38]ࡀsilicalite-1 ⭷ࢆ⏝࠸ࡓ࢚ࢱࣀ࣮ࣝ/Ỉΰྜᾮࡢ PV ศ㞳ࢆ᭱ึሗ࿌ࡋ࡚௨᮶ࠊ silicalite-1 ⭷ࢆ⏝࠸ࡓ᭷ᶵ≀/Ỉศ㞳ࠊ≉࢚ࢱࣀ࣮ࣝ/Ỉศ㞳ᑐࡍࡿ◊✲ࡀ┒ࢇ⾜ࢃࢀ ࡚࠸ࡿ[49]-[61]ࠋsilicalite-1 ⭷ࢆࡋ࡚᭷ᶵ≀/Ỉΰྜᾮࡽ᭷ᶵ≀ࢆ㑅ᢥⓗศ㞳ᅇࡍࡿሙ15
ྜࠊsilicalite-1 ⤖ᬗ⾲㠃ࡢ᭷ᶵศᏊࡢ྾╔ࡀඃඛࡉࢀࠊ࡞ศ㞳㑅ᢥᛶࢆ࠼ࡿࠋࡋࡓࡀ ࡗ࡚ࠊsilicalite-1 ⭷ࢆ⏝࠸ࡓ PV ศ㞳࠾࠸࡚ࠊ⭷ࡢỈᛶࡀྥୖࡍࡿࡇࡣศ㞳㑅ᢥᛶࡢ ྥୖࡘ࡞ࡀࡿࡉࢀ࡚࠸ࡿࠋ1.6. ᮏ◊✲ࡢ┠ⓗㄽᩥᵓᡂ
silicalite-1 ⭷ࢆྵࡵࡓࢮ࢜ࣛࢺ⭷ࡢ㒊ศࡣࠊከᏍ㉁ࡢᨭᣢయୖㄪ〇ࡉࢀࠊศ㞳⭷ ࡋ࡚⏝࠸ࡽࢀ࡚࠸ࡿࠋࡑࡢࡓࡵࠊ㧗ᛶ⬟ࢮ࢜ࣛࢺ⭷ࢆྜᡂࡍࡿࡓࡵࡣࠊከᏍ㉁ᨭᣢయ ୖ࠸͆┠ⓗ⤌ᡂࡢࢮ࢜ࣛࢺ⤖ᬗࢆḞ㝗࡞ࡃ⦓ᐦⷧ⭷͇ࡍࡿࡢࡀ࢝ࢠ࡞ࡿࠋ ⌧ᅾࡲ࡛ࡉࡲࡊࡲ࡞◊✲⪅ࡽࡼࡗ࡚silicalite-1 ⭷ࡢྜᡂࡣ⾜ࢃࢀ࡚ࡁࡓࡀࠊ1.5 ❶࡛ࡶ ㏙ࡓࡼ࠺ࢮ࢜ࣛࢺ⭷ྜᡂࡣࠊ✀⤖ᬗᒙࡸከᏍ㉁ᨭᣢయ≉ᛶࡢᙳ㡪ࢆࡁࡃཷࡅࡿࡓ ࡵࠊᨭᣢయୖ silicalite-1 ࢮ࢜ࣛࢺᮏ᮶ࡢศ㞳≉ᛶࢆ༑ศⓎࡍࡿ⭷ࡢྜᡂࡣ㞴ࡋࡃࠊ ࢚ࢱࣀ࣮ࣝ/Ỉศ㞳ᑐࡋ࡚ศ㞳ᛶ࣭㏱㐣ᛶࡶ㧗࠸⭷ࡢྜᡂࡣ࡛ࡁ࡚࠸࡞࠸[38],[49]-[61]ࠋ ࡲࡓࠊ⌧ᅾࡲ࡛silicalite-1 ⭷ྜᡂᑐࡋ࡚ࡉࡲࡊࡲ࡞ᥦࡀ࡞ࡉࢀ࡚࠸ࡿࡀࠊ⡆౽࡛⤒῭ ⓗ࡛⎔ቃ㈇Ⲵࡢᑠࡉ࠸᪉ἲࡣࢇ࡞ࡃࠊᕤᴗⓗ࡞ᛂ⏝ᑐࡋ࡚ࡣᮍࡔከࡃࡢㄢ㢟ࡀṧ ࡉࢀ࡚࠸ࡿࠋ ࡑࡇ࡛ᮏ◊✲࡛ࡣࠊ᭷ᶵ≀/Ỉΰྜᾮࡢศ㞳ྥࡅࡓ㧗ᛶ⬟ silicalite-1 ⭷ࡢྜᡂࢆ┠ᣦࡋࠊ ᨭᣢయୖࡢ✀⤖ᬗᒙࡢ≉ᛶ࠾ࡼࡧᨭᣢయ≉ᛶࡢᙳ㡪ࡘ࠸᳨࡚ウࡍࡿࡶࠊᕤᴗⓗ࡞ ᛂ⏝ࢆ┠ᣦࡋࡓ᪂つ࡞〇⭷ἲ࠾ࡼࡧ✀⤖ᬗሬᕸ᪉ἲࡢ㛤Ⓨࢆ⾜ࡗࡓࠋᮏㄽᩥࡣࠊ7 ❶ࡽ࡞ ࡿࠋ➨1 ❶ࡢᗎㄽጞࡲࡾࠊ➨ 2 ❶࡛ࡣࠊsilicalite-1 ⭷ྜᡂ࠾ࡅࡿ✀⤖ᬗࡢ Si/Al ẚࡀศ 㞳ᛶ⬟࠼ࡿᙳ㡪ࡘ࠸᳨࡚ウࡋࡓࠋ➨3 ❶࡛ࡣࠊsilicalite-1 ⭷ྜᡂ࠾ࡅࡿ✀⤖ᬗሬᕸ 㔞࠾ࡼࡧࡑࡢሬᕸᙧែࡀ࣑ࣝࢼᨭᣢయࡢ⁐ゎ࠼ࡿᙳ㡪ࢆ᳨ウࡋࡓࠋ➨ 4 ❶࡛ࡣࠊᨭ ᣢయࡋ࡚࣑ࣝࢽ࣒࢘ࢆྵࡲ࡞࠸᪂つ࡞ࢩࣜ࢝ᨭᣢయࢆ⏝ࡋࠊࢩࣜ࢝ᨭᣢయୖࡢ silicalite-1 ⭷ࡢྜᡂࢆ⾜ࡗࡓࠋ➨ 5 ❶࡛ࡣࠊࢩࣜ࢝ᨭᣢయࡢ⁐ゎࢆ⏝ࡋ࡚ࢤࣝࣇ࣮ࣜ᮲௳ ୗ࡛ࡢ⭷ྜᡂࡢྍ⬟ᛶࢆ᳨ウࡋࡓࠋ➨ 6 ❶࡛ࡣࠊᚑ᮶ࡢᨭᣢయୖࡢ✀⤖ᬗሬᕸ᪉ἲࡢၥ 㢟ⅬࢆゎỴࡍࡿࡓࡵࠊ᪂つ࡞✀⤖ᬗሬᕸᢏ⾡film seeding ࢆ㛤Ⓨࡋࠊࡑࡢຠᯝࢆ᳨ウࡋࡓࠋ ࡑࡋ࡚ࠊ᭱ᚋࡢ➨7 ❶࡛ࡣࠊᮏ◊✲ࡢ⥲ᣓᚋࡢ◊✲ㄢ㢟ࢆ♧ࡍࠋ16
1.7. ཧ⪃ᩥ⊩
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21
➨
➨
2 ❶ silicalite-1 ⭷ྜᡂ࠾ࡅࡿ✀⤖ᬗࡢ Si/Al ẚࡢᙳ㡪
2.1. ⥴ゝ
silicalite-1 ⭷ࡣࠊ㧗࠸Ỉᛶࢆ♧ࡋࠊ࢚ࢱࣀ࣮ࣝ/Ỉΰྜᾮࡢ PV ἲࡼࡿศ㞳࠾࠸࡚ࠊ ప⃰ᗘ࢚ࢱࣀ࣮ࣝࢆ㧗⃰ᗘࡲ࡛⃰⦰ࡀྍ⬟࡞Ỉᛶศ㞳⭷ࡋ࡚ᗈࡃ◊✲ࡉࢀ࡚࠸ࡿ [1]-[14]ࠋsilicalite-1 ⭷ࡣࠊ୍⯡ከᏍ㉁ࡢᨭᣢయୖ࠶ࡽࡌࡵ silicalite-1 ✀⤖ᬗࢆሬᕸࡋࠊ ࡑࡢ✀⤖ᬗࢆsilicalite-1 ྜᡂࡢࡓࡵࡢ๓㥑యࢤࣝࡼࡾḟᡂ㛗ࡉࡏࡿࡇࡼࡾ〇⭷ࡍࡿࠋ ࡇࡢḟᡂ㛗ἲࢆ⏝࠸ࡓࢮ࢜ࣛࢺ⭷ࡢྜᡂ࠾࠸࡚ࠊᨭᣢయୖࡢ✀⤖ᬗᒙࡢ≉ᛶࡣࠊ⭷ ࡢศ㞳≉ᛶࢆỴᐃࡍࡿ㔜せ࡞せ⣲࡛࠶ࡾࠊ✀⤖ᬗࡢᙧ≧ࠊሬᕸ㔞ࠊᆒ୍ᛶ࡞ࡀḟᡂ㛗 ᚋࡢ⭷ࡢᙧែ࠾ࡼࡧᛶ⬟࠼ࡿᙳ㡪ࡘ࠸࡚ࡣከࡃࡢሗ࿌ࡀ࠶ࡿ[11]-[13], [21]-[25]ࠋࡇࢁ࡛ࠊ MFI ᆺࢮ࢜ࣛࢺࡣ㦵᱁୰ࡢ Si/Al ẚࡢㄪᩚࡀྍ⬟࡛࠶ࡾࠊࡑࡢ≀⌮Ꮫⓗ≉ᛶࢆኚࡉࡏ ࡿࡇࡀ࡛ࡁࡿ࠸ࡗࡓ≉ᚩࢆ᭷ࡋ࡚࠸ࡿࠋࡋࡋࠊ⌧ᅾࡲ࡛ࠊPV ἲࡼࡿ࢚ࢱࣀ࣮ࣝ /Ỉศ㞳ࡢࡓࡵࡢ silicalite-1 ⭷ࡢㄪ〇ᑐࡋ࡚ࠊᨭᣢయୖሬᕸࡉࡏࡿ✀⤖ᬗࡢᴟᛶ㸦Si/Al ẚ㸧ࡀ⭷ᛶ⬟࠼ࡿᙳ㡪ࡣሗ࿌ࡉࢀ࡚࠸࡞࠸ࠋࡑࡇ࡛ᮏ◊✲࡛ࡣࠊsilicalite-1 ⭷ࡢྜᡂ ࠾࠸࡚ࠊᨭᣢయୖSi/Al ẚࡢ␗࡞ࡿ MFI ᆺࢮ࢜ࣛࢺ✀⤖ᬗᒙࢆᙧᡂࡉࡏࠊḟᡂ㛗ἲ ࡼࡾsilicalite-1 ⭷ࢆㄪ〇ࡋࡓࠋࡘࡲࡾࠊᮏ◊✲ࡢ silicalite-1 ⭷ࡣ✀⤖ᬗᒙ⏤᮶ࡢࢮ࢜ࣛࢺ ᒙࠊḟᡂ㛗ࢤࣝ⏤᮶ࡢsilicalite-1 ⾲㠃ᒙࡽᡂࡿᒙᵓ㐀ࢆ᭷ࡋ࡚࠾ࡾࠊMFI ᆺࢮ࢜ࣛ ࢺ✀⤖ᬗᒙࡢ≉ᛶ㸦Si/Al ẚ࠾ࡼࡧሬᕸ㔞㸧ࡀࠊ࢚ࢱࣀ࣮ࣝ/Ỉΰྜᾮࡢศ㞳࠼ࡿᙳ㡪 ࡘ࠸᳨࡚ウࡋࡓࠋࡉࡽࠊࢥࣁࢡ㓟ࢆຍ࠼ࡓࣂ࢚࢜ࢱࣀ࣮ࣝࡢఝⓎ㓝⁐ᾮ㸦࢚ࢱࣀ ࣮ࣝ/Ỉ/ࢥࣁࢡ㓟ΰྜᾮ㸧ࡢ㐺⏝ࡶ⾜ࡗࡓࠋ22
2.2. ᐇ㦂᪉ἲ
2.2.1. ␗࡞ࡿ Si/Al ẚࢆ᭷ࡍࡿ MFI ᆺࢮ࢜ࣛࢺ✀⤖ᬗࡢྜᡂ
␗࡞ࡿSi/Al ẚࢆ᭷ࡍࡿ MFI ᆺࢮ࢜ࣛࢺ✀⤖ᬗࡣࠊࢩࣜ࢝※ࡋ࡚ colloidal silica
㸦Cataloid SI-30㸸SiO2 30.17%ࠊNa2O 0.40%ࠊH2O 69.43%, ᪥ゐ፹ᡂᕤᴗᰴᘧ♫〇㸧ࠊ
࣑ࣝ※ࡋ࡚◪㓟࣑ࣝࢽ࣒࢘9 Ỉ≀㸦Al(NO3)3࣭9H2O, ᐩኈࣇ࣒ࣝග⣧⸆ᰴᘧ
♫㸸99.9%㸧ࠊᵓ㐀つᐃࡋ࡚ࢸࢺࣛ-n -ࣉࣟࣆࣝࣥࣔࢽ࣒࢘ࣈ࣑ࣟࢻ㸦TPABr㸸98%௨
ୖ, ᮾிᡂᕤᴗᰴᘧ♫〇㸧ࠊỈ㓟ࢼࢺ࣒ࣜ࢘㸦NaOH㸸 99%, MERCK 〇㸧ࠊ࢜ࣥ
Ỉࢆ⏝࠸࡚ࠊ1SiO2 : 0-0.029Al2O3 : 0.1-0.3TPABr : 0.1-0.2NaOH : 40H2O ࡢࣔࣝ⤌ᡂࡼࡾ
ㄪ〇ࡋࡓ㸦Table 2.1㸧ࠋࡲࡎࠊ1L ࢸࣇࣟࣥ〇ࣅ࣮࣮࢝ TPABr ࢆධࢀࠊ᧠ᢾ᮲௳ୗ࡛Ỉࢆຍ
࠼⁐ゎࡉࡏࡓࡢࡕࠊAl(NO3)3࣭9H2O ࢆຍ࠼ 10 ศ㛫᧠ᢾࡋࡓࠋࡑࡢᚋࠊcolloidal silica ࢆຍ
࠼ࠊ࠶ࡽࡌࡵỈ࡛⁐ゎࡉࡏ࡚࠾࠸ࡓNaOH Ỉ⁐ᾮࢆࡺࡗࡃࡾୗࡋࠊᐊ ࠾࠸࡚ 24 㛫᧠ᢾ᮲௳ୗ࡛⇍ᡂࡍࡿࡇ࡛Ỉᛶࢤࣝΰྜ≀ࢆㄪ〇ࡋࡓࠋᚓࡽࢀࡓỈᛶࢤࣝΰྜ≀ࢆࠊ 1L ࣏ࣜࣉࣟࣆࣞࣥ〇୕ゅࣇࣛࢫࢥᑟධࡋࠊ࠶ࡽࡌࡵ 100°C ࡵ࡚࠾࠸ࡓ࢜ࣝࣂࢫ ᑟධࡋࠊ᧠ᢾࡉࡏ࡞ࡀࡽࠊ㛤ᨺ⣔࡛ࡢᖖᅽୗ࠾࠸࡚100°C ࡛ 6-21 ᪥㛫ࠊỈ⇕ฎ⌮ࢆࡋ ࡓ[8]ࠋࡑࡢᚋࠊ෭Ỉࡉࡽࡋᛴ෭ࡉࡏࠊᚓࡽࢀࡓ⢊ᮎࢆ㐲ᚰศ㞳ࡼࡾᅇࡋࡓᚋࠊከ㔞ࡢ Ỉ࡛Ὑίࡋࠊ60°C ୍࡛ᬌ⇱ࡉࡏࡿࡇ࡛ MFI ᆺࢮ࢜ࣛࢺ✀⤖ᬗࡋࡓࠋྜᡂᡭ㡰ࡢ ᴫ␎࠾ࡼࡧ⨨ᅗࢆFig. 2.1 ♧ࡍࠋ
23
2.2.2. ✀⤖ᬗሬᕸᨭᣢయࡢㄪ〇 ከᏍ㉁⟶≧࣑ࣝࢼᨭᣢయ㸦㛗ࡉ㸸80 mm, እᚄ㸸12 mm, ෆᚄ㸸9 mm, ⣽Ꮝᚄ㸸1.4 μm, ✵ 㝽⋡㸸38%, ᰴᘧ♫ࢽࢵ࢝ࢺ࣮〇㸧ࡣࠊ⏝ࡍࡿ๓ᩘ᪥㛫ࢭࢺࣥᾐₕࡉࡏࡿࡇ࡛ Ὑίࡋࠊ500°C ࡛ 5 㛫↝ᡂࡋࡓࠋࡲࡓࠊMFI ᆺࢮ࢜ࣛࢺ✀⤖ᬗࡣࢮ࢜ࣛࢺࡢỈࡢ ྾╔ࢆᢚ࠼ࡿࡓࡵࠊ60°C ࡢ࣮࢜ࣈ࡛ࣥ⇱ࡉࡏ࡚࠾࠸ࡓࠋᨭᣢయୖࡢ✀⤖ᬗࡢሬᕸࡣࠊὋື㟁╔ἲ㸦electrophoretic deposition; EPD㸧ࢆ⏝࠸࡚ࠊFig.
2.2 ♧ࡋࡓᡭ㡰⨨ࢆ⏝࠸࡚⾜ࡗࡓࠋࣅ࣮࣮࢝⁐፹㸦ࢭࢺࣥ㸸99.5%, ᐩኈࣇ࣒ࣝ ග⣧⸆ᰴᘧ♫㸧ࢆ100 ml ධࢀࠊࡑࡇ MFI ᆺࢮ࢜ࣛࢺ✀⤖ᬗ 0.5 g ࢆຍ࠼ࠊ30 ศ㛫 ௨ୖ㉸㡢Ἴฎ⌮ࡍࡿࡇ࡛ࢮ࢜ࣛࢺᠱ⃮ᾮࢆᚓࡓࠋࡑࡢᚋࠊࣇࢵ⣲ᶞ⬡〇࣓ࢫࢩࣜࣥࢲ ࣮ከᏍ㉁ᨭᣢయ㸦ࢸࣇࣟࣥ〇ලྲྀࡾࡅ㸧࠾ࡼࡧᠱ⃮ᾮࢆᑟධࡋࠊ༳ຍ㟁ᅽ100 V ࡛ 1-10 ศ㛫㟁ὶࢆὶࡍࡇ࡛ᨭᣢయእ⾲㠃 MFI ᆺࢮ࢜ࣛࢺ✀⤖ᬗࢆሬᕸࡋࡓࠋሬᕸᚋࡢ ᨭᣢయࡣᐊ ࡛30 ศ⇱ᚋࠊᨭᣢయ✀⤖ᬗ㛫ࡢ⤖ྜຊࢆ㧗ࡵࡿࡓࡵ 300°C ࡛ 6 㛫↝ ᡂࡋࠊ✀⤖ᬗሬᕸᨭᣢయࡋࡓࠋ࡞࠾ࠊᨭᣢయୖࡢ✀⤖ᬗሬᕸ㔞ࡀ⭷ࡢศ㞳ᛶ⬟ཬࡰ ࡍᙳ㡪ࢆ᳨ウࡍࡿࡓࡵࠊὋື㟁╔ࡢ㛫ࢆኚࡉࡏࠊ✀⤖ᬗሬᕸ㔞ࢆኚࡉࡏࡓࠋᨭᣢయ ୖࡢ✀⤖ᬗሬᕸ㔞ࡣࠊEPD ๓ᚋࡢᨭᣢయࡢ㔜㔞ࡽ⟬ฟࡋࠊᨭᣢయ༢⾲㠃✚ᙜࡓࡾ ኚࡋࠊ௨ୗWseed⾲グࡍࡿࠋ Fig. 2.2. ᨭᣢయୖࡢ✀⤖ᬗሬᕸᡭ㡰㸦a㸧ࠊᐇ㦂⨨ࡢᴫ␎ᅗ㸦b㸧
24
2.2.3. silicalite-1 ⭷ࡢㄪ〇silicalite-1 ⭷ࡣࠊࢩࣜ࢝※ࡋ࡚ colloidal silica㸦Cataloid SI-30㸸SiO2 30.17%ࠊNa2O 0.40%ࠊ
H2O 69.43%, ᪥ゐ፹ᡂᕤᴗᰴᘧ♫〇㸧ࠊᵓ㐀つᐃࡋ࡚ࢸࢺࣛ-n -ࣉࣟࣆࣝࣥࣔࢽ
࣒࢘ࣈ࣑ࣟࢻ㸦TPABr㸸99.9%௨ୖ, ᮾிᡂᕤᴗᰴᘧ♫〇㸧ࠊỈ㓟ࢼࢺ࣒ࣜ࢘㸦NaOH㸸
99%, MERCK 〇㸧ࠊ࢜ࣥỈࢆ⏝࠸࡚ࠊ1SiO2㸸0.005TPABr㸸0.05NaOH㸸100H2O ࡢࣔࣝ
⤌ᡂࡼࡾㄪ〇ࡋࡓࠋࡲࡎࠊ1L ࢸࣇࣟࣥ〇ࣅ࣮࣮࢝ TPABr ࢆධࢀࠊ᧠ᢾ᮲௳ୗ࡛Ỉࢆຍ
࠼⁐ゎࡉࡏࡓࡢࡕࠊcolloidal silica ࢆຍ࠼ࠊ࠶ࡽࡌࡵỈ࡛⁐ゎࡉࡏ࡚࠾࠸ࡓ NaOH Ỉ⁐ᾮ
ࢆࡺࡗࡃࡾୗࡋࠊᐊ ࠾࠸࡚ 1 㛫᧠ᢾ᮲௳ୗ࡛⇍ᡂࡍࡿࡇ࡛Ỉᛶࢤࣝΰྜ≀ࢆ ㄪ〇ࡋࡓࠋᚓࡽࢀࡓỈᛶࢤࣝࢆ✀⤖ᬗሬᕸᨭᣢయࡶࢸࣇࣟࣥ〇ෆ⟄ࢆ᭷ࡍࡿ 300 ml ࣮࢜ࢺࢡ࣮ࣞࣈᑟධࡋࠊ㟼⨨᮲௳ୗࠊ⮬ᕫᅽୗ࠾࠸࡚160°C ࡛ 24 㛫Ỉ⇕ฎ⌮ࡍࡿࡇ ࡛〇⭷ࡋࡓࠋࡑࡢᚋࠊ෭Ỉࡉࡽࡋᛴ෭ࡉࡏࠊᚓࡽࢀࡓ⭷ࢆ Ỉ࡛Ὑίࡋࠊ60°C ୍࡛ᬌ ⇱ࡋࡓࠋࡉࡽࠊࢮ࢜ࣛࢺ㦵᱁୰ࡢᵓ㐀つᐃࢆ㝖ཤࡍࡿࡓࡵࠊ375°C ࡛ 60 㛫↝ ᡂࢆ⾜࠸silicalite-1 ⭷ࢧࣥࣉࣝࡋࡓࠋྜᡂᡭ㡰ࡢᴫ␎࠾ࡼࡧ⨨ᅗࢆ Fig. 2.3 ♧ࡍࠋ
25
2.2.4. ࢟ࣕࣛࢡࢱࣜࢮ࣮ࢩࣙࣥᚓࡽࢀࡓ⢊ᮎ࠾ࡼࡧ⭷ࡢྠᐃࡣࠊ⢊ᮎ X ⥺ᅇᢡ⨨㸦X-ray diffraction; XRD), D8
Advance, Bruker, Germany㸧ࢆ⏝࠸࡚ࠊ⟶㟁ᅽ 40 kVࠊ⟶㟁⌫ 40 mA ࡢ᮲௳࡛⾜ࡗࡓࠋࡲ
ࡓࠊ⢊ᮎࡢ㦵᱁⤌ᡂ㸦Si/Al ẚ㸧ࡣࠊ⺯ග X ⥺ศᯒ⨨㸦X-ray fluorescence; XRF, S8 Tiger,
Bruker, Germany㸧ࡼࡾ ᐃࡋࡓࠋ❅⣲྾╔➼ ⥺ࡢ ᐃࡣࠊ❅⣲⮬ື࢞ࢫ྾╔⨨
㸦BELSORP-mini, Microtrac Bel, Japan㸧ࢆ⏝࠸ࡓࠋヨᩱ⣙ 0.1g ࢆ 400°C ࡛ 10 㛫┿✵
Ẽฎ⌮ࡋࡓᚋࠊ-196°C ࡚ ᐃࡋࡓࠋBET ἲ࠾ࡼࡧ t-plot ἲࡼࡾࢮ࢜ࣛࢺࡢẚ⾲㠃 ✚࠾ࡼࡧ࣐ࢡࣟ⣽Ꮝᐜ✚ࢆ⟬ฟࡋࡓࠋ⤖ᬗᙧែࡣࠊ㧗ศゎ⬟㟁ゎᨺฟᆺ㉮ᰝᆺ㟁Ꮚ㢧
ᚤ㙾㸦scanning electron microscopy; SEM, S-4800, Hitachi, Japan㸧ࢆ⏝࠸ࠊ༳ຍ㟁ᅽࡣ 1.0 kV
࡛ほᐹࡋࡓࠋ⭷᩿㠃ࡢඖ⣲ศᯒࡣ࢚ࢿࣝࢠ࣮ศᩓᆺ X ⥺ศᯒ㸦energy-dispersive X-ray
analysis; EDX, EX-250, Horiba, Japan)ࢆ⏝࠸ࠊ༳ຍ㟁ᅽࡣ 15 kV ࡛⾜ࡗࡓࠋ 2.2.5. ᾐ㏱Ẽ㸦PV㸧ヨ㦂
ࡲࡎࠊsilicalite-1 ⭷ࢆ┤ᚄ⣙ 12 mm ࡢࢫࢸࣥࣞࢫ⟶ࣇࢵ⣲ᶞ⬡⣔ࡢ⪏⇕ࢩ࣮ࣝ㸦Tyco
Electronics/Raychem 〇, RS ရ␒ 344-0647㸧࠾ࡼࡧ polyolefin ⣔㸦Tyco Electronics/Raychem
〇, RS ရ␒ 288-5241㸧ࡼࡾ᥋╔ࡍࡿࡇ࡛⭷ࣔࢪ࣮ࣗࣝࢆస〇ࡋࡓ㸦Fig. 2.4 a㸧ࠋ
⭷ᛶ⬟ࡣ౪⤥ᾮ ᗘ50°C ࠾ࡅࡿ 10 wt.%ࡢ࢚ࢱࣀ࣮ࣝ/Ỉΰྜ⁐ᾮ࠾ࡼࡧ 0.3 wt.%
ࡢࢥࣁࢡ㓟ࢆῧຍࡋࡓ࢚ࢱࣀ࣮ࣝ/Ỉ/ࢥࣁࢡ㓟ΰྜᾮ࡛ࡢศ㞳ࡼࡾホ౯ࡋࡓࠋ㏱㐣Ẽ ࡣᾮయ❅⣲࡛෭ࡸࡉࢀࡓࢧࣥࣉࣜࣥࢢࢺࣛࢵࣉෆ࡛ᾮయᡠࡋ࡚ᅇࡋࠊ౪⤥ᾮ࠾ࡼࡧ㏱ 㐣ᾮࡢ⤌ᡂࡣᾮయࢡ࣐ࣟࢺࢢࣛࣇ࣮㸦Prominence, Shimadzu, Japan㸧ࢆ⏝࠸᳨࡚ฟࡋࡓࠋ
௨ୗࠊ࢚ࢱࣀ࣮ࣝࢆEtOH ⾲グࡍࡿࠋ㏱㐣ὶ᮰ J [kg m-2 h-1]࠾ࡼࡧศ㞳ಀᩘ α ࡣ௨ୗࡢ
ᘧࢆ⏝࠸࡚⟬ฟࡋࡓࠋ
Flux (J)
J = m / (A㺃t),
m: permeate [kg], A: membrane area [m2], t: permeate time [h]
Separation factor (α)
αethanol/water = (Yethanol / Ywater)permeate / (Xethanol / Xwater)feed
26
Fig. 2.4. ⭷ࣔࢪ࣮ࣗࣝ㸦a㸧࠾ࡼࡧ PV ヨ㦂⨨ࡢᴫ␎ᅗ㸦b㸧
(a)
27
2.3. ⤖ᯝ⪃ᐹ
2.3.1. MFI ᆺࢮ࢜ࣛࢺ✀⤖ᬗࡢྜᡂ
␗࡞ࡿSi/Al ẚࢆ᭷ࡍࡿ MFI ᆺࢮ࢜ࣛࢺ✀⤖ᬗࡣࠊTable 2.1 ♧ࡍ⤌ᡂ࠾ࡼࡧྜᡂ᪥ᩘ
ࡼࡾㄪ〇ࡋࠊᚓࡽࢀࡓ⤖ᬗࡢ≀ᛶ್ࢆࡲࡵ࡚♧ࡍࠋỈᛶࢤࣝࡢ㎸ࡳSi/Al ẚࢆ∞ࠊ100ࠊ
50ࠊ36ࠊ17 ࡛ㄪ〇ࡋࡓ⤖ᬗ⢊ᮎࡢྜᡂᚋࡢ Si/Al ẚࡣࡑࢀࡒࢀ∞ࠊ104ࠊ47ࠊ28ࠊ16 ࡛࠶ࡗ
ࡓࠋࡲࡓࠊᚓࡽࢀࡓ⤖ᬗ⢊ᮎࡢXRD ࣃࢱ࣮ࣥ࠾ࡼࡧ SEM ീࢆ Fig. 2.5ࠊFig. 2.6 ࡑࢀࡒࢀ
♧ࡍࠋXRD ࣃࢱ࣮ࣥࡽࠊᚓࡽࢀࡓ⢊ᮎ࡚࡛ MFI ᆺࢮ࢜ࣛࢺᇶ࡙ࡃࣆ࣮ࢡࡢࡳࡀほ ᐹࡉࢀࠊࡢ⤖ᬗ┦ࡢᙧᡂࡣ☜ㄆࡉࢀ࡞ࡗࡓࠋࡲࡓࠊ␗࡞ࡿSi/Al ẚ࡛ྜᡂࡉࢀࡓ✀⤖ᬗ ࡢ⤖ᬗᛶࡣࠊ㦵᱁୰ࡢAl 㔞ࡀቑຍࡍࡿࡘࢀ࡚పୗࡋࡓࠋSEM ീほᐹࡼࡾࠊᚓࡽࢀࡓ⤖ᬗ ࡣ⌫≧࡛ࠊ⤖ᬗᚄࡣ1-3 μm ⛬ᗘ࡛࠶ࡗࡓࠋ❅⣲྾╔ ᐃࡽࠊSi/Al ẚ౫ࡽࡎ࡚ࡢࢧࣥ ࣉ࡛ࣝࠊI ᆺࡢ➼ ⥺ࢆ♧ࡋࠊBET ẚ⾲㠃✚࠾ࡼࡧ⣽Ꮝᐜ㔞ࡶ MFI ᆺࢮ࢜ࣛࢺᇶ࡙ࡃ ࡶࡢ୍⮴ࡋࡓࠋ௨ୖࡢ⤖ᯝࡼࡾࠊSi/Al ẚࡢ␗࡞ࡿ MFI ᆺࢮ࢜ࣛࢺ⤖ᬗࡢྜᡂᡂຌࡋ ࡓࡇࡀࢃࡾࠊ௨ୗ⥆ࡃsilicalite-1 ⭷ㄪ〇ᑐࡍࡿ✀⤖ᬗࡋ࡚⏝ࡋࡓࠋ Table 2.1 MFI ᆺࢮ࢜ࣛࢺ✀⤖ᬗࡢྜᡂ᮲௳࠾ࡼࡧᚓࡽࢀࡓ⢊ᮎࡢ≀ᛶ್ Sample name Si/Al ratio of gel
Molar composition of gel a) Syn. time [d] Si/Al ratio of product b) Av. particle diameter [μm] BET specific surface area [m2g-1] Pore volume [cm3g-1] Al2O3/SiO2 TPABr/SiO2 S1 ∞ 0 0.1 6 - 1.0 487 0.20 S2 100 0.005 0.1 10 104 2.5 402 0.18 S3 50 0.010 0.1 11 47 2.7 449 0.17 S4 36 0.014 0.3 18 28 1.0 441 0.17 S5 17 0.029 0.3 21 16 0.9 419 0.12
a) NaOH/SiO2 = 0.2, H2O/SiO2 = 40, Synthesis temperature = 100°C.
28
Fig. 2.5. MFI ᆺࢮ࢜ࣛࢺ✀⤖ᬗࡢ XRD ࣃࢱ࣮ࣥ㸸(a) S1, (b) S2, (c) S3, (d) S4, (e) S5
Fig. 2.6. MFI ᆺࢮ࢜ࣛࢺ✀⤖ᬗࡢ SEM ീ㸸(a) S1, (b) S2, (c) S3, (d) S4, (e) S5
5 10 15 20 25 30 35 40 45 50 In te nsity [a. u .] 2θ [degree] (a) (b) (c) (d) (e)
29
2.3.2. silicalite-1 ⭷ࡢㄪ〇␗࡞ࡿSi/Al ẚࢆ᭷ࡍࡿ MFI ᆺࢮ࢜ࣛࢺ✀⤖ᬗࢆ⏝࠸࡚ࠊ✀⤖ᬗࡢ Si/Al ẚ࠾ࡼࡧሬᕸ
㔞ࡀsilicalite-1 ⭷ࡢᙧែ࠾ࡼࡧศ㞳ᛶ⬟࠼ࡿᙳ㡪ࢆ᳨ウࡋࡓࠋFig. 2.7ࠊ2.8 ✀⤖ᬗሬ
ᕸ㔞ࡣ୍ᐃࡋࠊ␗࡞ࡿ Si/Al ẚࢆ᭷ࡍࡿ MFI ᆺࢮ࢜ࣛࢺ✀⤖ᬗࢆ⏝࠸࡚ㄪ〇ࡋࡓ
silicalite-1 ⭷ࡢ XRD ࣃࢱ࣮ࣥ࠾ࡼࡧ SEM ീࢆࡑࢀࡒࢀ♧ࡍࠋXRD ࣃࢱ࣮ࣥࡼࡾ㸦Fig. 2.7㸧ࠊ
✀⤖ᬗࡢSi/Al ẚࡼࡽࡎ࡚ࡢ⭷࡛ MFI ᆺࢮ࢜ࣛࢺࡢࣆ࣮ࢡࢆ♧ࡋࠊ࣑ࣝࢼᨭᣢయ௨
እࡢࡢ⤖ᬗ┦ࡢࣆ࣮ࢡࡣぢࡽࢀ࡞ࡗࡓࠋࡲࡓࠊSEM ほᐹࡼࡾ㸦Fig. 2.8㸧ࠊ✀⤖ᬗࡢ Si/Al
ẚࡼࡽࡎࠊ⭷⾲㠃ࡣ✀⤖ᬗࡀᡂ㛗ࡍࡿࡇࡼࡾᙧᡂࡋࡓMFI ᆺࢮ࢜ࣛࢺ⭷≉᭷ࡢᰕ
≧⤖ᬗ࡛そࢃࢀࡓከ⤖ᬗ⭷࡛࠶ࡾࠊ⤖ᬗ㛫ࡣከࡃࡢ㝽㛫ࡀࡳࡽࢀࡓࠋࡲࡓࠊ⭷⾲㠃ࢆᵓ ᡂࡍࡿ⤖ᬗࡢࡁࡉࡣࠊᨭᣢయୖሬᕸࡋࡓ✀⤖ᬗࡢࡁࡉ౫Ꮡࡋࡓഴྥࢆ♧ࡋࡓࠋ᩿
㠃ほᐹࡼࡾࠊᨭᣢయୖᙧᡂࡋࡓࢮ࢜ࣛࢺ⭷ᒙࡢཌࡉࡣࠊ✀⤖ᬗࡢSi/Al ẚ౫ࡽࡎ 7 μm
⛬ᗘ࡛࠶ࡗࡓ㸦Fig. 2.9㸧ࠋࡲࡓࠊFig. 2.9 ࣑ࣝࢼᨭᣢయୖ␗࡞ࡿ Si/Al ẚ㸦S-1 ࠾ࡼࡧ
S-4㸧ࡢ✀⤖ᬗࢆ⏝࠸࡚ㄪ〇ࡋࡓ silicalite-1 ⭷ࡢ EDX ࡼࡿ⭷᩿㠃ࡢ⤌ᡂศᯒࡢ⤖ᯝࢆ♧ࡍࠋ Al ࢆྵࡲ࡞࠸ MFI ᆺࢮ࢜ࣛࢺ✀⤖ᬗ㸦S-1, Si-MFI㸧ࢆ⏝࠸ࡓࡁࠊᨭᣢయୖࡢࢮ࢜ࣛ
ࢺ⭷ᒙࡣSi ࡢࡳ࡛ᵓᡂࡉࢀ࡚࠸ࡓ㸦Fig. 2.9 a㸧ࠋ୍᪉ࠊAl ྵ᭷ MFI ᆺࢮ࢜ࣛࢺ✀⤖ᬗ㸦S2
㸫S5㸧ࢆ⏝࠸ࡓሙྜࠊᨭᣢయୖࡢࢮ࢜ࣛࢺ⭷ᒙࡣ 2 ࡘࡢ㡿ᇦศࢀ࡚࠸ࡿࡇࡀ☜ㄆ
࡛ࡁࠊᨭᣢయୖࡢSi Al ࡼࡾᵓᡂࡉࢀࡓ㡿ᇦࠊ⭷ᒙ᭱⾲㠃ࡢ Si ࡢࡳ࡛ᵓᡂࡉࢀࡓ㡿
ᇦࡽᵓᡂࡉࢀ࡚࠸ࡓ㸦Fig. 2.9 b㸧ࠋࡇࡢ⤖ᯝࡣࠊᨭᣢయୖ✀⤖ᬗᒙ⏤᮶ࡢࢮ࢜ࣛࢺᒙࠊ
ࡉࡽࡑࡢୖỈᛶࢤࣝࡼࡾᙧᡂࡋࡓsilicalite-1 ᒙࡽ࡞ࡿ 2 ᒙᵓ㐀ࡢ silicalite-1 ⭷ࡢㄪ
30
Fig. 2.7. ␗࡞ࡿ Si/Al ẚࢆ᭷ࡍࡿ MFI ᆺࢮ࢜ࣛࢺ✀⤖ᬗ㸦(a) S1, (b) S2, (c) S3, (d) S4, (e) S5㸧
ࢆ⏝࠸࡚ㄪ〇ࡋࡓsilicalite-1 ⭷ࡢ XRD ࣃࢱ࣮ࣥ
Fig. 2.8. ␗࡞ࡿ Si/Al ẚࢆ᭷ࡍࡿ MFI ᆺࢮ࢜ࣛࢺ✀⤖ᬗ㸦(a) S1, (b) S2, (c) S3, (d) S4, (e) S5㸧
ࢆ⏝࠸࡚ㄪ〇ࡋࡓsilicalite-1 ⭷ࡢ SEM ീ 5 10 15 20 25 30 35 40 45 50 In te n sity [a.u.] 2θ [degree] (a) (b) (c) (d) (e) : α-Al2O3support
31
Fig. 2.9. ✀⤖ᬗࡋ࡚ S1㸦a㸧࠾ࡼࡧ S4㸦b㸧ࢆ⏝࠸࡚ㄪ〇ࡋࡓ silicalite-1 ⭷ࡢ EDX ࡼࡿ᩿㠃ࡢ⤌ᡂศᯒ
2.3.3. PV ᛶ⬟
2.3.3.1. ࢚ࢱࣀ࣮ࣝ/Ỉΰྜᾮࡢศ㞳
␗࡞ࡿSi/Al ẚࢆ᭷ࡍࡿ MFI ᆺࢮ࢜ࣛࢺ✀⤖ᬗࡼࡾㄪ〇ࡋࡓ silicalite-1 ⭷ࢆ⏝࠸࡚ࠊ
10 wt.% ࢚ࢱࣀ࣮ࣝΰྜᾮ㸦50˚C㸧ᑐࡍࡿ⭷ᛶ⬟ࢆホ౯ࡋࡓ㸦Fig. 2.10㸧ࠋ✀⤖ᬗࡋ࡚ Si-MFI㸦S1㸧ࢆ⏝࠸ࡓሙྜࠊẚ㍑ⓗ㧗࠸ศ㞳ಀᩘࢆ♧ࡋࠊ✀⤖ᬗሬᕸ㔞ࡢቑຍࡶศ
㞳ಀᩘࡣྥୖࡋࡓࡀࠊ✀⤖ᬗሬᕸ㔞ࢆ6 g m-2௨ୖቑຍࡉࡏࡿศ㞳ಀᩘࡣపୗࡋࡓ㸦Fig.
2.10 a㸧ࠋࡇࢀࡣ silicalite-1 ⭷ࡢྜᡂ࠾࠸࡚ࠊ㐣࡞㔞ࡢ silicalite-1 ✀⤖ᬗᒙࡢሁ✚ࡣ⭷ᒙ
ࡢᡂ㛗ࢆጉࡆࡿ࠸࠺᪤ሗࡢ⤖ᯝ[11],[22]୍⮴ࡋࡓࠋ✀⤖ᬗሬᕸ㔞ࢆኚࡉࡏࡿࡇࡼࡾ
ㄪ〇ࡋࡓsilicalite-1 ⭷ࡢ XRD ࣃࢱ࣮ࣥ㸦Fig. 2.11㸧ࡽࡶ✀⤖ᬗ㔞ࡀከ࠸ሙྜࠊMFI ᆺࢮ࢜
ࣛࢺᇶ࡙ࡃࣆ࣮ࢡᙉᗘࡣపୗࡋ࡚࠾ࡾ㸦Fig. 2.11 a㸧ࠊ⭷ྜᡂᑐࡋ࡚㐺ษ࡞㔞ࡀ࠶ࡿ
ࡇࡀࢃࡿࠋ୍᪉࡛ࠊAl ྵ᭷ MFI ᆺࢮ࢜ࣛࢺ✀⤖ᬗࢆ⏝࠸ࡓሙྜ㸦S2-S5㸧ࠊ✀⤖ᬗሬ
ᕸ㔞ࡶ⭷ᛶ⬟ࡣྥୖࡋࡓ㸦Fig. 2.10 b-d㸧ࠋࡇࢀࡣࠊ✀⤖ᬗሬᕸ㔞ࢆቑຍࡉࡏ࡚ࡶ⭷
ᒙࡀୖᡭࡃㄪ〇ࡉࢀࡓ⤖ᯝ࡛࠶ࡾ㸦Fig. 2.11 b, c㸧ࠊAl ྵ᭷✀⤖ᬗࡣỈ⇕ฎ⌮ Si-MFI
ࡢ✀⤖ᬗẚ࡚⁐ゎࡋࡸࡍ࠸ࡓࡵ࡛࠶ࡿ⪃࠼ࡽࢀࡿ[23]ࠋࡇࡢAl ྵ᭷ࡢ✀⤖ᬗࢆ⏝࠸ࡓ 㝿ࡢ✀⤖ᬗሬᕸ㔞ࡢቑຍࡼࡾ⭷ᛶ⬟ࡀྥୖࡍࡿ࠸࠺⤖ᯝࡣࠊMasuda ࡽࡢሗ࿌ࡶ୍⮴ ࡋࡓ[24],[25]ࠋ⯆῝࠸ࡇࠊAl ྵ᭷✀⤖ᬗࢆ⏝࠸ࡓሙྜࠊ࢚ࢱࣀ࣮ࣝ/Ỉศ㞳ᑐࡍࡿศ㞳 ಀᩘࡣ✀⤖ᬗ୰ྵࡲࢀࡿAl ྵ᭷㔞౫Ꮡࡋኚࡍࡿഴྥࢆ♧ࡋࡓࠋ✀⤖ᬗࡋ࡚ S2 ࠾ ࡼࡧ S3 ࢆ⏝࠸ࡓሙྜࠊ✀⤖ᬗሬᕸ㔞ࡢቑຍࡶศ㞳ಀᩘ㏱㐣ὶ᮰ࡣྥୖࡋࡓ㸦Fig. 2.10 b, c㸧ࠋࡋࡋࠊS4 ࠾ࡼࡧ S5 ࢆ⏝࠸ࡓሙྜࠊ✀⤖ᬗሬᕸ㔞ࡢቑຍࡶ㏱㐣ὶ᮰ࡣ ྥୖࡋࡓࡀࠊศ㞳ಀᩘࡣࢇ୍ᐃ࡛⣙30 ప࠸ࡲࡲ࡛࠶ࡗࡓ㸦Fig. 2.10 d, e㸧ࠋࡇࡢ㐪 ࠸ࡣࡇࢀࡽࡢ⭷ࡢྛᡂศ㏱㐣ὶ᮰ࢆẚ㍑ࡍࡿࡇ࡛᫂ࡽ࡞ࡿ㸦Fig. 2.12㸧ࠋ✀⤖ᬗࡋ