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(1)

Performance Evaluation of Anaerobic Membrane

Bioreactor in Treating Dairy Food Industrial

Wastewater

著者

シティ ヌア ファティハン ビンティ モイディーン

number

64

学位授与機関

Tohoku University

学位授与番号

環博第139号

URL

http://hdl.handle.net/10097/00129719

(2)

してい ぬーる ふあていはー びんてい もいでいん

SITI NUR FATIHAH BINTI MOIDEEN

博士(環境科学)

学 位 記 番 号

学 位 授 与 年 月 日

令和 2 年 3 月 25 日

学位授与の根拠法規 学位規則第 4 条第 1 項

研究科,専攻の名称 東北大学大学院環境科学研究科(博士課程)環境科学専攻

学 位 論 文 題 目

PERFORMANCE EVALUATION OF ANAEROBIC MEMBRANE BIOREACTOR IN

TREATING DAIRY FOOD INDUSTRIAL WASTEWATER (

乳製品系食品廃棄物を処理する嫌気性

MBR の性能評価

)

員 東北大学教授 PROF. YU-YOU LI

論 文 審 査 委 員

主査 東北大学教授 PROF. YU-YOU LI

東北大学教授 PROF. CHIHIRO INOUE

東北大学

准教授 ASSOC. PROF. DAISUKE SANO

論 文 内 容 要 旨

This study focused on the performance of anaerobic membrane bioreactor (AnMBR) in treating dairy industrial

wastewater. AnMBR is a treatment where the advantages of anaerobic treatment were combined with membrane

separation. AnMBR system having high operation stability, therefore, it is suitable for treating wastewater under

extreme condition including water or wastewater with high salinity, high suspended solids content or wastewater with

poor biomass granulation.

Membrane fouling is the major drawbacks in AnMBR which is affected by a range of factors such as operational

conditions, influent characteristics, membrane and biomass properties and their mutual combination. Membrane fouling

results in the decrement of hydraulic performance. However, membrane fouling can be treated by cleaning the

membrane physically and chemically. Ex-situ membrane cleaning need to be done after long-term continuous

experiment and the specific methods are following (Chen et al., 2017) Moreover, in each step of membrane cleaning, a

clear water filtration test was applied in order to measure the remaining resistance of each filtration (Chen et al., 2017).

On the other hands, the physical cleaning was expected to remove cake layer, the sodium hypochlorite and citric acid

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steps were to remove organic and inorganic foulants on the gel layer or in the pores.

The analysis of COD and pH were measured based on the American Public Health Association (APHA).

Carbohydrate measurement was following phenol-sulphuric acid method and protein measurement was according to

Lowry’s method. The daily biogas production was measured by a wet gas meter and the composition of biogas were measured by Shimadzu GC-8A gas chromatograph. The AnMBR system is consisted of substrate tank and continuous

stirred tank reactor (CSTR) with side-stream membrane filtration. Generally, the system having 15 L working volume

(13 L of CSTR with additional 2 L of membrane tank). The membrane installed in the membrane tank was supplied by

Sumitomo Electric Industries Ltd and it was made of polytetrafluoroethylene (PTFE) with a mean pore size of 0.2 µm

and an effective filtration area of 0.1 m2.

Figure A: The schematic diagram of the HF-AnMBR system

Based on the results of the AnMBR performance with stimulated milk wastewater, the methane composition was

in a range of 52.42 ± 0.89 to 58.38 ± 0.21% with the highest value of methane composition was 58.38 ± 0.21% and the

methane yield was 0.33 ± 0.01 L- CH4/g-COD at HRT 30 days. As the time passed, the biogas production rate and pH

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and MLVSS content in the reactor. The COD removal efficiencies obtained from this experimental study was at

maximum rate at OLR of 5.01 g-COD/L/d with the value of 99.544 ± 0.001%. While the other three major organic

matters; carbohydrates, proteins and lipids showing a promising value of removal efficiency at corresponding OLR with

the value of 98.944 ± 0.01%, 99.306 ± 0.001% and 79.003 ± 0.049% respectively.

Figure B: Time course of pH, biogas production rate and biogas composition in HF-AnMBR system

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OLR. The total COD entering the system was assumed to be 100%. Whereas the COD output was consisting of COD

in permeate, COD converted into methane (including gas and dissolved state) and the COD used for biomass growth.

From the analysis, it indicated that methane gas was discovered as the principle recoverable component where

accounting 90.31%, 86.26%, 85.85% and 85.28% of total COD input at OLR of 1.61, 3.28, 5.01 and 8.38 g-COD/L/d.

Meanwhile, the COD for sludge multiplication and discharge were 9.57%, 13.67%, 14.13% and 14.63% respectively.

Furthermore, it also is shown that only a small portion of COD remaining in the permeate which is less than 0.15% for

all OLRs. This has suggested that for all OLRs in HF-AnMBR the carbon source in milk wastewater was almost totally

hydrolyzed and metabolized and contributing to energy production. Moreover, it also indicates higher bioenergy from

milk wastewater can be harvested. The energy production (E0) produced by the system was in the range of 3.397– 4.286

kJ/gCOD and the highest peak at HRT 10d with the value of energy production at 4.286 kJ/gCOD. Net energy potential

(NEP) indicated in this study used to specify whether the AnMBR has the potential to produce energy in excess by

looking at the positive value obtained from the calculation made. Apart from that, the situation also can be viewed based

on energy ratio which could depict the bioenergy recovery that defined the ratio of the energy production to energy

consumption. Based on ratio calculated, the results showed that the ratio was in the range of 2.790 – 4.237 and the

maximum value of energy ratio were obtained from HRT 5 days, which means the AnMBR was energy-positive at all

HRTs and was most energy efficient at HRT 5.

In the second phase of research study, dairy wastewater with sewage sludge co-digestion was implemented. The

substrate utilized in this study was consist of crusher liquid, yogurt, concentrated permeate and concentrated triple

sewage sludge with the ratio of 3:4:2:1 in terms of COD concentration. The raw materials were provided by Tokyo Gas

Co Ltd. Experiment conducted by implementing dairy wastewater and sewage sludge co-treatment into AnMBR system,

showing that the biogas generated from the system was kept increasing proportionally towards the increasing of OLRs.

The biogas production was the maximum peak when the OLR increased to 9.00 g-COD/L/d. However, the methane

composition was decreased as the OLR increased. It getting more serious when the HRT get shorten to 3.5 days with

the OLR was 9.00 g-COD/L/d. The decrement of methane gas in the system was followed by the reduction of pH in the

reactor. This was an indication that inhibition of fermentation process has occurred in HF-AnMBR (Cheng et al., 2018;

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the value of 0.339 ± 0.001 L- CH4/g-CODrem. The MLSS and MLVSS were increased gradually as the OLR increased

with shortening HRT. Furthermore, it was also shown that the value of biomass increased sharply when the OLR hit

9.00 g-COD/L/d. The performance in terms of organic removal showed that the COD removal resulted from

HF-AnMBR treatment system showing that HF-HF-AnMBR able to remove more than 90% removal efficiency under all OLRs

implemented. Based on these results, it indicates that the membrane completely retained the microorganism in the mixed

liquor in order to produce high-quality effluent. The variations of MLSS and MLVSS and its relationship with the

trans-membrane pressure (TMP) trends at different OLRs were analyzed. Based on the analysis, at OLR of 1.00 g-COD/L/d

the MLSS and MLVSS trends in the reactor were low and have affected to lower TMP. However, as the OLR increased,

there was a gradual increase in MLSS, MLVSS, TMP and membrane resistance. As the OLR increased to 3.00

g-COD/L/d, the slope became steep. Apart from that, the membrane fouling mechanism was also analyzed via membrane

cleaning and filtering test. The analysis was based on Ruigómez et al., (2017), where, the value of hydraulic resistance

of fouling fractions obtained at the end of cleaning step was considered. Based on the test conducted, the results revealed

that cake layer fouling was the main contribution to the total fouling with a value of 70.4%. While other parameters

such as organic pore blocking, cake layer blocking and inorganic foulant blocking having values of 6.3%, 2.3% and

0.32% of the total hydrolysis resistance respectively.

Figure C:Membrane resistance percentage (%)

100 M em b ra n e re si st anc e p er ce n t (% ) 80 60 40 20 0

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In the study of dairy wastewater with sewage sludge co-digestion showing that the COD in permeate was lower

than 2000 mg/L at all times and the COD removal efficiencies achieved at all OLRs surpassed 95%. On the other hands,

the removal efficiencies obtained from other major organic substances such as protein and carbohydrate were 99.63 ±

0.13% and 99.14 ± 0.12% respectively. As can be seen, the removal efficiencies showed by carbohydrate and protein

was not significant, and indicated that both of organic matter were contributed to the biogas production and have

achieved nearly fully degradation in the reactor (Chen et al., 2017; X. Xiao et al., 2015). Based on this justification, it

is proven that the co-digestion performance was benefited from completely retaining microorganisms in the biomass by

membrane for efficient biodegradation. As for indication of reactor stability, VFA concentration and alkalinity in the

reactor was analyzed (Du et al., 2018). The alkalinity concentration was varied in the range of 470-3600 mgCaCO3/L

and it has shown that the value was sufficient to provide buffer capacity in the reactor in order to curb sudden decreased

of pH that caused by VFA accumulation. The maximum VFA accumulated was at 1306.3 mg/L at HRT of 3.5 days with

an OLR of 9.00 g-COD/L. This result has proved that as OLR increased, the VFA accumulation also increased, hence

affected methane composition in biogas production. In energy balance analysis, the experiment indicated that the value

of energy production obtained from this study was decreased as the OLR decreased. The NEP value of 2.927 kJ/gCOD

indicated that AnMBR having potential to generate energy in excess from the demand in order to run AnMBR system.

The maximum value of energy ratio, 4.255, obtained from HRT 10 days, revealed the AnMBR was energy-positive at

all HRTs and was most energy efficient at HRT 10. As a conclusion, the result obtained from the digestion of stimulated

milk wastewater by HF- AnMBR which been presented in Chapter 3, it was found that 90.31% of TCOD was converted

to CH4 and the methane yield achieved was 0.33 ± 0.01 L-CH4/g-CODremoved. Based on methane production rate, the

optimal OLR was 8.38 g-COD/L/d. Moreover, the highest NEP captured from the study was 3.268 kJ/gCOD at HRT

10 days. Based on the study of co-digestion of yogurt wastewater and sewage sludge in HF-AnMBR which been

discussed in Chapter 4 and Chapter 5, it was found that the optimal OLR was 9.0 g-COD/L/d and the methane yield

obtained from the study was 0.339 ± 0.001 L-CH4/g-CODremoved and the NEP captured was 2.927 kJ/gCOD at HRT 10

days. In a nutshell, anaerobic co-digestion is proven could improve the nutrient imbalance in dairy wastewater and also

could synergized micro-organisms effects in digestion process that lead to better biogas yield. Moreover, it is also

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process of dairy wastewater. Hence, this work gives support that the approach of introducing either sewage sludge or

(9)

(別紙)

論文審査結果の要旨及びその担当者

論文提出者氏名 SITI NUR FATIHAH BINTI MOIDEEN(B7GD4001 )

論 文 題 目

Performance Evaluation of Anaerobic Membrane Bioreactor in Treating Dairy Food Industrial Wastewater (乳製品系食品廃棄物を処理する嫌気性 MBR の性能評価) 論文審査担当者 主査 教 授 李 玉友 教 授 井上 千弘 准教授 佐野 大輔

論文審査結果の要旨

近年、低炭素・循環型社会の構築のために食品工場で発生する排水や食品廃棄物の循環型処理が求められている。 乳製品は代表的な食品であり、その生産過程で発生する排水と廃棄物には高濃度の有機物が含まれているので、嫌 気性メタン発酵法を用いた省エネルギー的処理とバイオガス生産が望まれている。本研究は、乳製品系食品廃棄物 のメタン発酵の効率化を図るために、中空糸嫌気性MBR (膜分離生物反応槽)に関する実験的研究を行い、設計・ 運転条件について解析したものである。本論文は以下の通り6章から構成されている。 第1章では、本研究の背景および目的を説明し、論文の概要と構成を紹介した。 第2章では、まず嫌気性処理の原理と影響因子に関する知見をまとめ、そして乳製品工場排水と廃棄物の性状お よび処理技術に関する文献レビューを行った。嫌気性処理の現況を踏まえて本研究の課題と位置づけを説明した。 第3章では、有効容積12L の完全混合反応槽と 3L の中空糸膜分離槽で構成される嫌気性 MBR 反応装置を組み 立て、水理学的滞留時間(HRT)を段階的に短縮してミルク系排水のメタン発酵に及ぼす HRT と COD 容積負荷の 影響を検討した。その結果、COD 容積負荷が 8.4 g/L/d の条件で COD 除去率は 95%以上、メタン生成率が 0.28-0.33L/g-COD の良い処理成績が得られた。また、COD 物質収支を解析した結果、有機物の約 85%がメタンに 変換され、約10-14%が菌体汚泥になることを明らかにした。 第4章では、中空糸嫌気性MBR による乳製品廃棄物と余剰汚泥の混合メタン発酵について MLSS 濃度 23-38g/L の高濃度条件で連続実験を行い、滞留時間を変化させることによりCOD 容積負荷の影響を検討した。その結果、プ ロセスの安定性、バイオガス生成量、有機物分解率に及ぼす容積負荷の影響を把握したとともに、膜ユニットの運 転方法を解析した。COD 容積負荷が 2.9-6.4 g/L/d の条件において膜透過水の COD 濃度は 300-870mg/L で COD 除去率は97%以上であった。 第5章では、第4章の連続実験の結果に基づき、嫌気性MBR 処理におけるエネルギー収支を計算して、エネルギ ーの回収効率を分析した。その結果、正味エネルギー生成量はHRT により変化し、HRT10 日で最大になることを 明らかにした。 第6章では、本研究で得られた研究成果をまとめ、今後の展望について述べている。 以上のとおり、本論文は、乳製品系排水や食品廃棄物のメタン発酵の効率化を図るために、中空糸嫌気性MBR を 用いた実験的研究を行い、運転条件と物質収支・エネルギー収支について解析したものであり、排水処理とバイオ マスエネルギー生成に有用な知見を示しており、環境工学の発展に寄与するところは少なくない。 よって、本論文は博士(環境科学)の学位論文として合格と認める。

Figure A: The schematic diagram of the HF-AnMBR system
Figure B: Time course of pH, biogas production rate and biogas composition in HF-AnMBR system    The COD mass balance was calculated based on previous findings from during the stable period achieved at every
Figure C:Membrane resistance percentage (%) 100

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