Selection of Sumitomo (Turning) Selection Guide by Work Material and Cutting rocess General (Carbon, lloy ), Soft Cutting rocess High-Speed Finishing

(1)

C

Carbide

Carbonitride alloy

Ceramic

Coated carbide

Cermet

CBN

A

Selection of Sumitomo Grades (Turning) ………A2

Selection of Sumito

mo G

rades (Milling) …………A3

Grade Comparison Chart (Coated) ………A4

(Cermet, Carbide, Ceramic) …A5

(CBN, Polycrystalline Diamond) …A6

Chipbreaker Comparison Chart ………A7

Chipbreaker and Grade Selection Guide

Steel Turning Inserts ………A8

Stainless Steel Turning Inserts ……… A18

Cast Iron Turning Inserts ……… A22

Exotic Alloy Inserts ……… A26

Hardened Steel Turning Inserts ……… A28

Non-Ferrous Metal Turning Inserts ………… A32

Coated Carbide ……… A34

Cermet ……… A37

Carbide ……… A38

CBN ……… A40

Polycrystalline Diamond ……… A42

Ceramic ……… A44

Material Properties ……… A45

A1

to A45

A

Grades

A

_Gr

(2)

Selection of Sumitomo

Grades (Turning)

Selection Guide by Work Material and Cutting Process

General Steel (Carbon Steel, Alloy Steel), Soft Steel

Cast Iron

-

P01

P10

P20

P30

P40

-

K01

K10

K20

K30

Exotic Alloy

Hardened Steel

Non-Ferrous Metal Sintered Components

-

S01

S10

S20

S30

-

H01

H10

H20

H30

-

N01 N10 N20 N30 -

01 10 20 30

A34 A34 A38 A37 A44 A40 A40 A37 A37 A38 A44 A40

-

P01

P10

P20

P30

P40

-

K01

K10

K20

K30

A34 A37 A38 A44 A40

Light

Medium

Stainless Steel

-

M01 M10 M20 M30 M40

-

M01

M10 M20 M30 M40

ST10P

ST20E A30

G10E

AC405K

C

AC415K

C

AC420K

C

AC810P

C

AC820P

C

T1500Z

T1000A

T1500A

T1000A

BNS800

BN7000

BN500

*For Ductile Cast Iron

BNC500

P

AC830P

C

P

T3000Z

P

AC820P

C

AC510U

P

_AC503U

P

AC520U

P

EH510

NB100C

P

BNC100

P

BNC160

P

BNC200

P

BNC300

P

BN1000

BNX10

BNX20

BN2000

BNX25

BN350

EH520

WX120

BN7000

BNS800

BNC2010

P

BNC2020

P

DA1000

AC510U

P

BN7000

DA150

BN7500

H1

T1000A

G10E

A30N

ACK200

C

ACP100

C

T250A

T4500A

NB90M

BNS800

BN7000

ACK300

P

ACP200

P

ACP300

P

NB90S

AC610M

C

AC6030M

C

AC630M

C

AC830P

C

T1000A

T1500A

AC520U

P

AC6040M

P

AC530U

P

A30N

T250A

T4500A

ACP300

P

ACK300

P

ACM300

P

ACM200

ACM100

P C

Exotic Alloy

Hardened Steel

Non-Ferrous Metal

-

H01

H10

H20

H30

-

N01

N10

N20

N30

Uncoated CBN

A34 A38 A40

S01

-

S10

S20

S30

S40

DL1000

P

H1

EH520

BN7000

DA1000

BN350

ACK300

P

ACM100

P

ACM200

C

ACM300

P

Cutting Process

ISO Classification

Coated

Carbide

Coated

Cermet

Uncoated CBN

Coated CBN

Cermet

Carbide

Ceramic

Finishing to Light Medium Rough to Heavy

High-Speed

Wear Resistance

Fracture Resistance

Finishing to Light Medium Rough to Heavy

High-Speed

Wear Resistance

Fracture Resistance

High-Speed Finishing

Medium

Fracture Resistance

Wear Resistance

Cutting Process

ISO Classification

Coated

Carbide

Cermet

Ceramic

Carbide

Coated CBN

Uncoated CBN

PCD

Wear Resistance

Fracture Resistance Wear Resistance

Fracture Resistance

Wear Resistance

Fracture Resistance

Wear Resistance

Fracture Resistance

Light

Medium

High-Speed

Light Medium

High-Speed

Light Medium

Cutting Process

ISO Classification

Coated

Carbide

Uncoated CBN

Coated CBN

Cermet

Carbide

Ceramic

General Steel (Carbon Steel, Alloy Steel), Soft Steel

Finishing to Light Medium Rough to Heavy

High-Speed

Wear Resistance

Fracture Resistance

Stainless Steel

Finishing to Light Medium Rough to Heavy

High-Speed

Wear Resistance

Fracture Resistance

Cast Iron

High-Speed Finishing

Medium

Fracture Resistance

Wear Resistance

Cutting Process

ISO Classification

Coated Carbide

Carbide

PCD

Wear Resistance

Fracture Resistance

Finishing to Light Medium Rough to Heavy

High-Speed

Wear Resistance

Fracture Resistance

Light

Medium

High-Speed

Wear Resistance

Fracture Resistance

Light

Medium

High-Speed

A

Gr

(3)

Selection of Sumitomo

Grades (Milling)

Selection Guide by Work Material and Cutting Process

General Steel (Carbon Steel, Alloy Steel), Soft Steel

Cast Iron

-

P01

P10

P20

P30

P40

-

K01

K10

K20

K30

Exotic Alloy

Hardened Steel

Non-Ferrous Metal Sintered Components

-

S01

S10

S20

S30

-

H01

H10

H20

H30

-

N01 N10 N20 N30 -

01 10 20 30

A34 A34 A38 A37 A44 A40 A40 A37 A37 A38 A44 A40

-

P01

P10

P20

P30

P40

-

K01

K10

K20

K30

A34 A37 A38 A44 A40

Light

Medium

Stainless Steel

-

M01 M10 M20 M30 M40

-

M01

M10 M20 M30 M40

ST10P

ST20E A30

G10E

AC405K

C

AC415K

C

AC420K

C

AC810P

C

AC820P

C

T1500Z

T1000A

T1500A

T1000A

BNS800

BN7000

BN500

*For Ductile Cast Iron

BNC500

P

AC830P

C

P

T3000Z

P

AC820P

C

AC510U

P

_AC503U

P

AC520U

P

EH510

NB100C

P

BNC100

P

BNC160

P

BNC200

P

BNC300

P

BN1000

BNX10

BNX20

BN2000

BNX25

BN350

EH520

WX120

BN7000

BNS800

BNC2010

P

BNC2020

P

DA1000

AC510U

P

BN7000

DA150

BN7500

H1

T1000A

G10E

A30N

ACK200

C

ACP100

C

T250A

T4500A

NB90M

BNS800

BN7000

ACK300

P

ACP200

P

ACP300

P

NB90S

AC610M

C

AC6030M

C

AC630M

C

AC830P

C

T1000A

T1500A

AC520U

P

AC6040M

P

AC530U

P

A30N

T250A

T4500A

ACP300

P

ACK300

P

ACM300

P

ACM200

ACM100

P C

Exotic Alloy

Hardened Steel

Non-Ferrous Metal

-

H01

H10

H20

H30

-

N01

N10

N20

N30

Uncoated CBN

A34 A38 A40

S01

-

S10

S20

S30

S40

DL1000

P

H1

EH520

BN7000

DA1000

BN350

ACK300

P

ACM100

P

ACM200

C

ACM300

P

Cutting Process

ISO Classification

Coated

Carbide

Coated

Cermet

Uncoated CBN

Coated CBN

Cermet

Carbide

Ceramic

Finishing to Light Medium Rough to Heavy

High-Speed

Wear Resistance

Fracture Resistance

Finishing to Light Medium Rough to Heavy

High-Speed

Wear Resistance

Fracture Resistance

High-Speed Finishing

Medium

Fracture Resistance

Wear Resistance

Cutting Process

ISO Classification

Coated

Carbide

Cermet

Ceramic

Carbide

Coated CBN

Uncoated CBN

PCD

Wear Resistance

Fracture Resistance Wear Resistance

Fracture Resistance

Wear Resistance

Fracture Resistance

Wear Resistance

Fracture Resistance

Light

Medium

High-Speed

Light Medium

High-Speed

Light Medium

Cutting Process

ISO Classification

Coated

Carbide

Uncoated CBN

Coated CBN

Cermet

Carbide

Ceramic

General Steel (Carbon Steel, Alloy Steel), Soft Steel

Finishing to Light Medium Rough to Heavy

High-Speed

Wear Resistance

Fracture Resistance

Stainless Steel

Finishing to Light Medium Rough to Heavy

High-Speed

Wear Resistance

Fracture Resistance

Cast Iron

High-Speed Finishing

Medium

Fracture Resistance

Wear Resistance

Cutting Process

ISO Classification

Coated Carbide

Carbide

PCD

Wear Resistance

Fracture Resistance

Finishing to Light Medium Rough to Heavy

High-Speed

Wear Resistance

Fracture Resistance

Light

Medium

High-Speed

Wear Resistance

Fracture Resistance

Light

Medium

High-Speed

A

_Gr

(4)

Grade Comparison Chart

A

Gr

ades

■ Coated

Application Classification Grade

_{Sumitomo Electric}

Mitsubishi Tungaloy Kyocera Hitachi Sandvik Kennametal Dijet Valenite SECO Tools WALTER ISCAR

Tur

ning

P

_Steel

P05

AC810P

UE6105 T9105

CA510

_{CA5505 HG8010 GC4205}

KCP05

_{KC9105 JC110V}

VP5515

_{VP1510 TP0500 WPP05}

IC8005

_IC428

P10

AC810P

_AC820P

UE6110 T9115

CA515

_{CA5515 HG8010}

GC4315

_GC4215

KCP10

_KC9110

JC110V

_JC215V

SV310

SV315

SV515

TP1500 WPP10S

WPP10

IC8150

IC9015

P20

AC820P

MC6025

_{UE6020 T9125}

CA525

_CA5525

IP2000

HG8025

GM25

GC4325

GC4225

KCP25

KC9125 JC215V

SV315

SV325

VP5525

TP2500 WPP20S

WPP20

IC8250

IC9015

P30

AC830P

_AC630M

UE6035

_{VP15TF T9135}

CA530

_CA5535

IP3000

_{GM8035 GC4235}

KCP30

_KC9140

JC215V

_JC325V

VP5535

SV325

SV230

TP3500 WPP30S

WPP30

IC8350

IC8025

P40

AC830P

_AC630M

UE6035

_{UH6400 T9135}

PR660

IP3000

_{GM8035 GC4235 KC9140}

JC325V

_JC450V

SV235

V1N

VP5535

TP3500 WTN53 IC8350

IC8025

M

Stainless Steel

S

Exotic Alloy

M10

S10

AC610M

AC510U

MC7015

US7020

MP9005

US905

VP05RT

VP10RT

T9115

AH110

AH905

CA6515

PR915

PR1025

PR1215

PR1225

IP050S

IP100S

GC2015

GC1105

GC1115

KCM15

KC5510

KCU10

JC605X

JC5003

JC110V

SV310

SV315

VC929

TP1500

TS2000 WSM10

IC807

IC8025

IC907

M20

S20

AC6030M

AC610M

AC520U

MC7025

US7020

MP9015

VP20MF

UP20M

T6120

T6020

T9125

AH630

AH120

AH725

CA6525

PR915

PR930

PR1025

PR1125

PR1215

PR1225

IP100S

HG8025

GC2025

GC1125

KCM25

KC5525

KCU25

KC5020

JC110V

JC5015

JC8015

JC525X

VPS525

VC901

SV230

TP2500

TM2000

TS2500

WSM20

WMP20S

IC808

IC8080

IC908

M30

AC6030M

AC6040M

AC630M

AC830P

AC530U

MC7025

MC7035

US735

VP15TF

VP20MF

AH725

T6130

T6030

AH630

AH645

CA6525

PR1125

GM8035

GX30

GC2035 KCM35

KC9240

JC5015

JC8015

JC525X

VC901

V1N

TP3500

TM4000 WSM30

IC8080

IC830

M40

AC6040M

_AC530U

MC7035

US735

VP15TF

AH645

PR1125 GX30

GC235

V1N

TM4000

IC830

IC928

K

Cast Iron

K05

AC405K

MC5005

UC5105

UC5115

T5105

T5115

CA4505

CA4010

HG3305

HX3305 GC3205 KCK05

JC105V

JC050W

SV405

SV510

TK1000

TK1001

WAK10

WKK10S IC5005

K10

AC415K

MC5005

MC5015

UC5105

UC5115

T5115

T5125

CA4505

CA4515

CA4115

HX3305

HG3305

HG3315

HX3315

GC3210 KCK15

JC105V SV410

_SV515

TK1000

_TK1001

WAK10

WAK20

WKK10S

WKK20S

IC5010

IC5100

K20

AC420K

MC5015

UC5115

VP15TF

UE6110

T5125

T9125

CA4515

CA4120

CA4115

HX3315

HG3315

HG8010

GC3215 KCK20

JC215V SV415

SV515

TK2000

TK2001

WAK20

WAK30

WKK20S

IC8150

Milling

P

_Steel

P10

ACP100

FH7020

_F7030

T3130

_T3030

JP4005

_JP4020

GC4220

_GC4230

KC715M

KC930M

KC935M

JC8003

JC730

V1N

T250M

T350M

MP1500

MP2500

WKP25

WKP25S

WPP20

WKP35S

IC4100

IC520M

IC4050

DT7150

P20

ACP200

VP15TF

_VP20RT

AH9030

AH120

AH725

PR1525

PR1225

PR830

JS4045 GX2140

GC1010

GC1025

GC2040

GC4240

KTPK20

KCPM20

JC6235

JC5040

JC8015

JC5015

JC5118

VC935

MP3000

F25M

F30M

WSM20

IC808

IC810

IC380

P30

ACP300

VP30RT

AH3035

AH130

AH140

SH730

PR1525

PR1230

JS4060 JX1045 JX1060 CY150 CY250

GC1030

GC2030

KCPK30

KCMP30

KC725

KC730

KC735

JC5040

JC8050

MM4500

F40M

WSM30

WSM35

WSP45S

WSP45

IC830

IC928

IC330

M

Stainless Steel

M10

ACM100

_ACK300

PR1025

_PR1225

JX1020

CY9020

JP4020

GC1025

GC1030 KC522M

M20

ACM200

F7030

VP15TF

VP20RT

GH330

AH330

AH120

AH130

PR1525

PR1025

PR1225

JX1015

CY150

CY15

GC2030 KC730M

KC525M

JC5015

JC5030

JC5040

F25M

F30M

WSM35

WXM35

IC908

IC928

M30

ACM300

F7030

VP30RT

MP7030

AH130

AH140

CA6535

PR1535

JX1045

JX1060

GX2160

GC2040 KC994M

KC725M

JC5015

JC5030

JC5040

VC935

F30M

F40M

WSM35

WXM35

IC328

IC330

IC830

K

Cast Iron

K20

ACK200

MC5020

F5010

F5020

T1115

PR905

JP4020

GC3220

GC3020

GC3040

K15W

K20D

K20W

KCK15

KCK20

KC915M

KC930M

KC935M

JV608X

JC600

JC605W

JC610

JC8003

VN5

MK1500

MK3000

T150M

WAK15

WKK25

WKP25S

IC5100

DT7150

K30

ACK300

VP15TF

_VP20RT

AH725

AH120

AH110

AH330

GH110

GH130

PR1510

PR1210

GX2140

JS4045

JX1045

CY150

CY250

GC1010

GC1020

GC1025

GC1030

KTPK20

KCPK30

KC510M

KC520M

KC525M

JC6235

JC5003

JC5015

JC5080

JC8015

VC928

MK2050

MK2000

MH1000

WKP35S

WPP20

IC830

IC810

IC908

IC910

IC928

IC950

(5)

Grade Comparison Chart

A

_Gr

ades

■ Cermet

Application Classification Grade

_{Sumitomo Electric}

Mitsubishi Tungaloy Kyocera Hitachi Sandvik Kennametal Dijet Valenite SECO Tools WALTER ISCAR

Tur

ning

P

_Steel

P10

T1000A

_T110A

AP25N

_NX2525

★

GT720

_NS520

★

TN30

PV30

_TN6010

★

PV7010

★

CZ25

★

_CT5015

KT125

_HTX

KT1120

LN10

CX50

VC605

IC20N

IC520N

P20

T1500A

T1500Z

★

T2000Z

★

AP25N

★

NX2525

NX3035

NS530

GT530

★

NS730

GT730

★

NS9530

GT9530

★

TN60

TN6020

PV60

★

PV7020

★

PV7025

★

CH550

GC1525

★

KT6215

KT315

★

KT175

KT5020

★

CX50

CX75

VC610

CM

CMP

C15M

TP1020

IC30N

IC530N

P30

T3000Z

★

NX3035

MP3025

★

PV7025

★

PV90

★

CX90

_CX99

K

Cast Iron

K10

T1000A

_T110A

AP25N

_NX2525

★

GT720

_NS520

★

TN30 PV30★ TN6010 PV7005★ PV7010★

CT5015 KT125

_HTX

LN10

_CX50

VC605

Milling

P

Steel

T250A

T4500A

NX4545

VP45N

★

NS540

_NS740

TC60M

_TN100M

MZ1000

★

MZ2000

★

MZ3000

★

CT530

KT530M

★

_CX90

_VC630

_C15M

_IC30N

★ Coated Cermet Inserts

■ Carbide

Classification Grade

Sumitomo Electric

Mitsubishi Tungaloy Kyocera Hitachi Sandvik Kennametal Dijet SECO Tools ISCAR

P

_Steel

P10

ST10P

WS10

S1P

SRT

P20

ST20E

UTi20T

UX30

EX35

SMA

K125M

SR20

IC07

_IC50M

P30

A30

_A30N

UTi20T

UX30

PW30

EX40

SM30

DX30

IC54

_IC28

P40

ST40E

EX45

S6

SR30

IC54

_IC28

M

Stainless Steel

M10

U10E

_EH510

WA10B

H10A

KU10,K313

_{K68,KYSM10 UMN}

890 IC07,IC20

_IC08

M20

U2

_EH520

UTi20T

UX30

H13A

K313

_K68

DX25

_UMS

HX

₈₈₃

IC07,IC20

_IC08

M30

A30

_A30N

UTi20T

UX30

H10F

_SM30

UMS

_UM40

IC28

K

Cast Iron

K01

H2

_H1

HTi05T

WH01

_WH05

KU10,K313

_{K68,K115M KG03}

IB50,IB85

_IS8

K10

H1

EH10

EH510

HTi10

TH10

KW10

GW15

WH10

H13A

KU10,K313

K68,K115M

K110M

KY3500

KG10

KT9

CR1

890 IB50,IB85

IB55,IB90

IC20,IS8

K20

G10E

EH20

EH520

UTi20T

UX30

GW25

WH20

H13A

KMF

KY3500

KYHS10

KT9

CR1

KG20

890

883 HX

IC20

IS8

K30

G10E

UTi20T

WH30

KY3500

KG30

883 S

Exotic Alloy

ー

EH510

_EH520

RT9005

RT9010

MT9015

TF15

TH10

KS20

SW05,SW10

SW25,KW10

GW15

WH10

H10A

H10F

H13A

KU10,K313

K68,KMF

K110M,KYHS10

K1025(KMF)

KG10

KG20

HX

H25

ID5,IB85

IC20,IC07

IC08,IC28

Fine-grained

Carbide

F0

SF10,MF07

_MF10

F,MD1508

_MD08F

NM08

FB05,FB10

_FZ05

IC07

F1,AFU

XF1

HTi10

MF20

M,MD10

MD05F,MD07F FW30

NM15

6UF,8UF

PN90,H6FF

FZ10,FB15

FZ15

890 IC07

AF0,AF1

SF2

TF15

MF30

EM10,MD20

MD15

BRM20

EF20N

12UF

FB20,FZ15

FB15

890

883 IC08

A1

UM

NM25

N6F

_H10F

FZ20

_FB20

883 IC08

■ Ceramic

Classification

Sumitomo Electric

Tungaloy Kyocera Sandvik Kennametal Dijet Nippon Tungsten NTK

H

Hardened Steel

NB100C

WG300

_LX11

A66N

A65

KT66

GC6050

CC650

CC670

KY1615

KY4300

CA100

NPC-A2

WIN

HC4,HC7

ZC7,WA1

S

Exotic Alloy

WX120

WG300

CF1

CC6060

CC6065

CC670

KY4300

KY1540

CA200

WHISKAL

WA1

SX9

K

Cast Iron

NB90S

NB90M

LX11,LX21

CXC73,FX105

CX710

A65,A66N

KA30,KS500

KS6000,KT66

CC620,CC650

CC6090

GC1690

KY1615,KY1310

KY1320,KY3500

KY4300

CA010

CS100

NAICON-NXA

NAICON-NX

HC1,HW2,HC2,HC6

HC7,WA1,SX1,SX2

SP2,SX9,SX8

(6)

Grade Comparison Chart

A

Gr

ades

■ Polycrystalline Diamond

Sumitomo Electric

Mitsubishi Tungaloy Kyocera Sandvik Kennametal Dijet SECO Tools

N

Non-Ferrous Metal

N01

DA1000

_DA150

MD205

DX180

_DX160

KPD001

CD05

_CD10

KD1400

JDA30

_JDA735

N10

DA1000

_DA150

MD205

_MD220

DX140

KPD001

KPD010

KPD230

CD1810

KD1400

KD1425

PCD05

PCD10

N20

DA1000

MD220

_MD230

DX120

KPD230

KD1400

_KD1425

JDA10

_JDA715

PCD05

_PCD20

N30

DA1000

MD230

DX110

KD1400

PCD05

PCD30

PCD30M

■ CBN

Sumitomo Electric

Mitsubishi Tungaloy Kyocera Hitachi Sandvik Kennametal Dijet SECO Tools

K

Cast Iron

K01

BNC500

BN7000

*

BN500

MB710

BX930

BX870

BX910

KBN60M

CB7525

CB7925

KB1340

JBN795

K10

BN7000

_BN500

MB710

_MB730

BX950

KBN900

BH200

CB7525

_CB7925

JBN330

CBN200,CBN300

_{CBN300P,CBN400C}

K20

BN7000

_BNS800

MBS140 BXC90

_BX90S

KBN900

BH250

CBN200,CBN300

_{CBN300P,CBN400C}

K30

BNS800

BXC90

_BX90S

KB5630

CBN500

N

Non-Ferrous Metal

N01

BN700

_BN7000

S

Exotic Alloy

S01

BN7000

MB730

BX470

BX480

BX950

KBN65M

KBN70M

KB5630

KB1340

H

Hardened Steel

H01

BNC2010

BNC2020

BNC100

BN1000

BN2000

BNX10

MBC010

MB810

BXM10

BX310

KBN05M

PT600M

BH100

KB5610

CBN10

CBN100

CBN060K

H10

BNC2010

BNC2020

BNC160

BNC200

BN2000

MBC020

BC8020

MB820

BXM20

BX330

KBN25M BH150

CB7015

KB5610

KB5625

JBN300

CBN10,CBN100

CBN150,CBN060K

CBN160C

H20

BNC2020

BNC200

BNX20

MBC020

BC8020

MB825

BXC50

BX360

KBN35M

KBN900

BH250

CB7025

CB20

KB5625

KB5630

JBN245

CBN150

CBN160C

H30

BNC300

BN350

BNX25

MB835

BC8020

BX380

CB7525

KB5630

(7)

Chipbreaker Comparison Chart

A

_Gr

ades

■ Negative

Classification Application

Sumitomo Electric

Mitsubishi Tungaloy Kyocera Hitachi Sandvik Kennametal SECO Tools WALTER ISCAR

P

_Steel

Fine Finishing

FA

FH

TF

GP

QF

FF

FF1

SF

FL

FS,FY

NS,ZF

XP,XF

FE

FP5

Finishing

LU

SA,SY

SS,NM

XQ,CQ

BE

LC

FN

NF3

SU

SH

TS,TSF,11 PP,HQ

CE,B,BH XF,MF

MF2

NF,TF

Wiper Edge

LUW

AFW

WP

WL,

WP

SEW

SW

ASW

WQ

WF,WMX

FW

W-MF2

NF

WF

Finishing to Light

SE,SX

LP

AS,ZM,27 CJ,XS

AB,CT

PF,KF

LF

MF5

MP3,NS6 F3P

Medium

GU（UG）

MA,MV

TM,37

HS,PS

AH

XM,QM

P,MG

M3

HT,M4M,GN

GE,UX

MH,MP

DM,CM

PQ,CS,GS,PT AE,AY

PM,SM,KM MN

MP5,NM4,NM6

Wiper Edge

GUW

MW

WM

MW

W-M3

NM

HTW,M4MW,WG

Rough

MU,ME

RP,GH

TH

HT,GT,PH RE,AR

MG-PR,XMR,KR RP

M5,MR7

RP5,NM7,NM9 M3P,NR

MX

HAS,

MT

CH

RN

Heavy

HG

HA,HZ,HX,

HBS

THS,TU,57 PX,

HX

TE,UE

MM-PR,QR RM,MR

R4,R5,R6 NR6,NRF NM,HR

HP

HH,HXD 65

HR,SR

RH

R7

NR8

HU,HW

HV,

HDS

H

HF

HCS

TUS

HX,HE

MR

RR9

NRR

R3P,T3P

M

Stainless Steel

Finishing

SU,EF

LM,SH

SS

MQ,GU

SE,MP

MF

FP,FS,LF MF2

NF4

Light to Medium

EX,EG

GM,MS

SF,SA

SU,MS,MU PV

23 MS

MF1,M1

TF,VL

Medium

GU

MM

SM

HU

DE

MM

MP

MF3,M3

NM4

M3M,PP

Rough

HM

ES,1M,2M S

ST

NR4

EM,MU

RM,GH

SH

TK

MR

M5,MR3

MR,MH

K

Cast Iron

Light

UZ

LK,MA,MK,SW CM,CF

Standard V,VA

KF

UN

M5

NM5

GN

Medium

GZ（UX）

GK,RK,GH,MW

Standard,CH,33 ZS,GC

Y,RE

KM,KR

UM

MR7

N

Non-Ferrous Metal

Finishing

AX

P

A3,AH

MS,GP

S

Exotic Alloy

Finishing

EF

LS,FJ

SF

NFT

Medium

EG,EX

MS,MJ

HMM,SA

SM

NMT

Rough

MU

RS,GJ

SMR

NRT

H

Hardened Steel

Finishing

GH,FV

★

Light

LV

★

Carburized Layer Removal

SV

★

■ Positive

Classification Application

Sumitomo Electric

Mitsubishi Tungaloy Kyocera Hitachi Sandvik Kennametal SECO Tools WALTER ISCAR

P

_Steel

M

Stainless Steel

K

Cast Iron

Finishing

FC

FJ,AM

01 CF,GF

UM

GT-F1

PF5

FB,LU（FP,FK） FP,FM,FV,SQ PSF,PF,23,SS,JSS GP,XP

JQ,MP

PF,UF,MF,KF 11,UF

FF1

PF4

PF

Wiper Edge

LUW

SW

WF

FW

W-F1

PF

WF

SDW

WK

Finishing to Light

SI

SMG

JS

CK

Light

LB,SU（SK,SF）LP,LM,SV,MQ PSS,PS,24,TS,TJS HQ,XQ,GK JE

PM,UM,MM LF

F1

PS5

SM,14

SC

MF,GQ

Light to Medium

MU

MP,MM,MK,MV PM

PR,UR,MR,KR MF

F2

PM5

17,19

N

Non-Ferrous Metal

Finishing

AG,AW,AY

AZ

AL,PP

AH,A3

AL

HP

AL

PM2

AS,AF

Finishing to Light

LD

★

_,GD

★

H

Hardened Steel

Finishing

FV

★

Light

LV

★

( ) indicates a discontinued item. ★ Sintered body chipbreakers ( ) indicates a discontinued item. ★ Sintered body chipbreakers

(8)

Steel

P

_Steel

A

Gr

ades

W

o

r k

M

a t

e

r i

a l

St

eel

Stainless

St

eel

Cast Ir

on

Ex

otic

Allo

y

Har

dened St

eel

Non-F

er

rous

Metal

MU GE

(Crater- and Wear-Resistant)

GU (Sharper Edge) SU

Main Chipbreakers

0 0.2 0.4 6 4 2 （mm）

AC810P

100 0 200 300 400 （m/min） 100 200 300 400 （m/min）

AC630M

AC830P

AC820P

0

T1000A

T3000Z

T1500Z

T1500A

Finishing Finishing Cut ting Speed ( vc

) High Speed Cutting

General Purpose/ Interrupted Cutting High Speed to General Purpose Cutting General Purpose Cutting

High Speed Cutting

Finishing Roughing

General Purpose Cutting

Cut ting Speed ( vc ) Continuous/ Light Cutting Interrupted to Heavy Interrupted Cutting

Grades

Sub-Chipbreakers

Positive Type

Negative Type

● Fine Finishing To Finishing

● Finishing to Rough Cutting

0.6

Chipbreakers for Small Depths

0 0.2 0.4 0.6 1 2 3 FL/FA （mm） LU GU GE MU ME SU SE

Chipbreakers for High-Efficiency Machining

0 0.2 0.6 0.8 2 4 6 （mm） GE 0 0.3 0.6 0.9 2 4 6 GUW （mm） Wiper Inserts LUW SEW 0 0.4 0.8 1.2 10 5 15

（mm）Chipbreakers for Heavy Cutting

0 0.2 0.4 0.6 2 4 6 MX SX

（mm）

Strong Edge Chipbreakers

UX

Turning Insert Selection Guide

HU HW 0.4 ME SE 1.6 MP HP HF ME SE Depth of Cut ( p )

Feed Rate （mm/rev）

Depth of Cut ( p ) Depth of Cut ( p )

Feed Rate （mm/rev） Feed Rate （mm/rev）

Depth of Cut (

p

)

Depth of Cut ( p ) Depth of Cut ( p )

0 0.2 0.4 3 2 1 MU FB （mm） MU SU LU LB FB LU SU LB Depth of Cut ( p )

(9)

Steel

P

_Steel

A

_Gr

ades

W

o r

k

M

a t e

r i a

l

St

eel

Stainless

St

eel

Cast Ir

on

Ex

otic

Allo

y

Har

dened

St

eel

Non-F

er

rous

Metal

Recommended Cutting Conditions/

Representative Chipbreakers

Work Material

_Process

Cutting

Chipbreaker

Grade

Cutting Conditions

Depth of Cut （mm）p Feed Rate （mm/rev） Cutting Speed c（m/min）

Soft Steel

Fine Finishing

FL

T1500Z

0.2-

0.6-1.0

0.05-

0.15-0.25

100-

250-400

Finishing

LU

AC810P

0.5-

1.0-1.5

0.1-

0.25-0.4

260-

340-420

Medium

GU

AC820P

1.0-

2.5-4.0

0.2-

0.35-0.5

200-

260-320

Rough

MU

AC830P

2.0-

4.0-6.0

0.3-

0.45-0.6

140-

180-220

Medium Carbon

Steel

Fine Finishing

FL

T1500Z

0.2-

0.6-1.0

0.05-

0.15-0.25

100-

200-300

Finishing

LU

AC810P

0.5-

1.0-1.5

0.1-

0.25-0.4

210-

275-340

Medium

GU

AC820P

1.0-

2.5-4.0

0.2-

0.35-0.5

150-

190-230

Rough

MU

AC830P

2.0-

4.0-6.0

0.3-

0.45-0.6

110-

135-160

High Carbon

Steel

Fine Finishing

FL

T1500Z

0.2-

0.6-1.0

0.05-

0.15-0.25

50-

150-250

Finishing

LU

AC810P

0.5-

1.0-1.5

0.1-

0.25-0.4

170-

225-280

Medium

GU

AC820P

1.0-

2.5-4.0

0.2-

0.35-0.5

130-

165-200

Rough

MU

AC830P

2.0-

4.0-6.0

0.3-

0.45-0.6

90-

120-150

Recommended Cutting Conditions

P

_Steel

(

Red text

indicates 1st recommendation.)

● General Purpose GE Type Chipbreaker

Achieves high efficiency and longer tool life with reduced rake face wear.

Delivers stable chip control from shallow cutting depths onwards.

● Shared Features of the High Efficiency Chipbreaker Series

Breaker

Min. - Optimum - Max.

● GE Type Chip Control

The center ridge provides

stable chip control.

The side ridges alleviate

stress concentration and

reduce rake face wear.

4°

2.4

0.3

Work Material：SCM415 Cutting Conditions：vc=200m/min Dry

● Wear Resistance

Work Material：SCM435 Cutting Conditions：vc=250m/min =0.4mm/rev p=2.0mm

Conventional Chipbreaker

GE Type Chipbreaker

Chipbreaker wear Crater wear

Reduces rake face wear (crater wear and chipbreaker wear).

Achieves longer tool life and reduces machining costs.

Cross Section of Chipbreaker

● Application Range

● Characteristics

Rake face profi le relieves stress concentration with smooth chip evacuation

● Rake Face of SE/GE/ME Type Chipbreaker

● Rake Face of Conventional Chipbreaker

Chip Chip Localised chip contact causes rake

face/chipbreaker wear to progress.

Wide guide face ensures smooth chip flow to relieve stress concentration and reduce damage.

SE Type Chipbreaker for Finishing ME Type Chipbreaker for Roughing

0 0.2 0.8 6 4 2 GE SE 0.4 0.6 ME 5 4 3 2 1 0.8 0.2 0.3 0.4 0.5 0.6 Feed Rate （mm/rev）

Depth of Cut (

p

)

10cm

（mm）

Feed Rate（mm/rev）

Depth of Cut (

p

(10)

Steel

P

_Steel

A

Stainless

St

eel

Cast Ir

on

Ex

otic

Allo

y

Har

dened St

eel

Non-F

er

rous

Metal

Gr

ades

St

eel

W

o r

k

M

a t

e

r i

a l

Representative Grades /

Performance

Conventional Tool (P10) Comp. P10 Coat

AC810P

Double the fracture

resistance!

Excellent stability and long tool life.

AC810P

Cutting Performance

AC800P

Series covers a wide range of machining applications from high speed to interrupted cutting.

● All grades feature

Super FF Coat

, which has excellent wear and chipping resistance.

● Versatile GE Type chipbreaker suited to high-feed applications. High efficiency, long tool life.

AC810P

： In addition to

FF-TiCN

, which has excellent peel-off and wear resistance, this grade features a

tough,

thick Alumina coating

enhanced by newly developed

grain growth control technology

, excellent wear

resistance and long tool life in high-speed, high-feed cutting.

AC820P

： In addition to

FF-TiCN

, which has excellent peel-off and wear resistance, this grade features a

high-density structured

FF-Al

2

O

3

layer using new

smooth surface treatment technology

, and also employs

coating thickness control technology

to achieve excellent versatility, stability, and long tool life.

AC830P

： In addition to

FF-TiCN

, which has excellent peel-off and wear resistance, this grade features a strengthened

FF-Al

2

O

3

layer using new

stress

control technology

, and moreover provides excellent reliability and wear- resistance in heavy interrupted cutting to achieve long tool life.

Grades

AC820P

（P20） 5,000

4,572

1,425

973 AC830P

（P30） Conv. A （P20） Conv. B （P30） 5,000

5,247

1,643

592

Comp. A No. of Impacts Vastly improved chipping resistance! Vastly improved chipping resistance! Comp. B No. of Impacts

AC820P

Conv. A（P20）

AC820P

（P20） 5,000

4,572

1,425

973 AC830P

（P30） Conv. A （P20） Conv. B （P30） 5,000

5,247

1,643

592

Comp. A No. of Impacts Vastly improved chipping resistance! Vastly improved chipping resistance! Comp. B No. of Impacts Excellent wear resistance!

Excellent wear resistance!

AC830P

Cutting Performance

AC820P

Cutting Performance

● Continuous Cutting

● Interrupted Cutting

AC810P / AC820P / AC830P

High Speed Cutting General Purpose Cutting Interrupted Cutting

Conventional Tool

(AC700G) Comp. P10 Coat(P10)

AC810P

Double the fracture

resistance!

Excellent stability and long tool life.

250 300 350 400 1 10 100

● Interrupted Cutting

0 1,000 2,000 3,000 4,000 5,000 6,000 AC810P

● Continuous Cutting

(V-T chart)

Competitor’s Product P10

Conventional Tool P10

Competitor’s Product Ｐ05

Flank Wear Width ( b) = Cutting Time until 0.2 mm (min)

Cut

ting Speed

(

m/min

)

Work Material: SCM435 (Continuous) Insert: CNMG120408N-GU Cutting Conditions: c=270 to 370m/min =0.3mm/rev p=1.5mm Wet

Work Material: SCM435 (Interrupted) Insert: CNMG120408N-GU

Cutting Conditions: c=330 to 350m/min =0.19 to 0.22mm/rev p=1.5mm Wet

Fr actur e R esist ance ⇧ Good No . of Impacts until Br eak age

Competitor’s

Product A (P20)

Work Material: S45C (Continuous) Insert: CNMG120408N-GE Cutting Conditions: c=270m/min =0.4mm/rev p=1.2mm Wet T=21min

Work Material: SCM435 (Interrupted) Insert: CNMG120408N-GE Cutting Conditions: c=350m/min =0.2mm/rev p=1.5mm Wet

Work Material: SCM435 (Continuous) Insert: CNMG120408N-GU Cutting Conditions: c=240m/min =0.3mm/rev p=1.5mm Wet T=18min

Work Material: SCM435 (Interrupted) Insert: CNMG120408N-GU Cutting Conditions: c=250m/min =0.24mm/rev p=1.5mm Wet

AC830P

Conv. B(P30)

_{Competitor’s}

(11)

Steel

P

_Steel

A

Stainless

St

eel

Cast Ir

on

Ex

otic

Allo

y

Har

dened

St

eel

Non-F

er

rous

Metal

Gr

ades

St

eel

W

o r

k

M

a t e

r i a

l

0 1,000 2,000 3,000 4,000 5,000

● Machined Surface Finish

T1500A

● Wear Resistance

0.05

0

0.10

0.15

0.20 T1500A

● Fracture Resistance

T1000A

T1500A Performance

5 10 15 20

● Wear Resistance

T1000A Performance

Representative Grades / Performance

Recommended Cutting Conditions

Grades

Recommended Cutting Conditions

Performance

Work Material

_{Process Chipbreaker}

Cutting

Grades

Cutting Conditions

Depth of Cut p（mm） Feed Rate （mm/rev） Cutting Speed c（m/min）

Soft Steel

（SS41 and others）

Fine Finishing

Finishing

FA/FL

LU

T1500Z

T3000Z

0.3-

0.2-

0.5-1.0

1.0-1.8

0.05-

0.08-

0.20-0.35

0.15-0.25

150-

280-400

Alloy Steel

Carbon Steel

（S45C, SCM435, and others）

Fine Finishing

FA/FL

T1500A

0.2-

0.5-1.0

0.05-

0.15-0.25

100-

200-300

Finishing

SU/SE

T1500A

0.5-

1.0-2.0

0.08-

0.20-0.35

100-

200-300

Medium

GU

T1500Z

0.8-

2.2-4.0

0.15-

0.25-0.50

100-

200-300

High Carbon Steel

Carbon Steel

（SCM440H and others）

Fine Finishing

FA/FL

T1000A

0.2-

0.5-1.0

0.05-

0.15-0.25

50-

150-250

Finishing

SU/SE

T1500Z

0.5-

1.0-2.0

0.08-

0.20-0.35

50-

150-250

Medium

GU

T1500Z

0.8-

2.2-4.0

0.15-

0.25-0.50

50-

150-250

Min. - Optimum - Max.

切削速度（m/min） T1000A T3000Z T1500Z T1500A

T1000A ： A high hardness cermet that combines excellent wear resistance and toughness. Achieves high

tolerances in continuous cutting of steel and fi nishing of powdered metal and cast iron.

T1500A ： A general purpose cermet made from hard grains with different grain sizes and functionality that

provides a good balance of wear resistance and toughness. Also achieves good surface finish.

T1500Z ： Employs Brilliant Coat PVD coating with excellent lubricity to provide better wear resistance and stable fi nished

surfaces in low-cutting-speed applications such as those involving small workpieces or low carbon steel.

T1500Z Performance

● Wear Resistance

● Machined Surface Finish

T1500Z

0

0.05

0.10

0.15

0.20

0 0.05 0.10 0.15 0.20

T1500Z

5 10 15 20 25 10 20 30 40 50

T1000A

25

T1000A / T1500A / T1500Z

Uncoated Cermet Coated Cermet

Work Material：SCM435 Insert：CNMG120408N-SU Cutting Conditions:c=320m/min =0.20mm/rev p=1.5mm Dry

Work Material：SCM435 Insert：CNMG120408N-SU Cutting Conditions:c=230m/min =0.20mm/rev p=1.0mm Wet

T110A

(Conventional Grade) Competitor’s Cermet （P10） Exhibits excellent wear resistance. Cutting Time Flank W ear W idth (mm) Competitor’s Cermet (P10)

T110A

(Conventional Grade)

Provides excellent fracture resistance in addition to wear resistance.

No. of Impacts

T1200A (Conventional Grade) Competitor’s Cermet(P20)

1.5 times better

wear resistance!

Cutting Time Flank W ear W idth （mm） Work Material：S45C Insert：DNMG150404N-LU Cutting Conditions:c=150m/min =0.12mm/rev p=0.1mm Wet Work Material：SCM435 Insert：CNMG120408N-SU

Cutting Conditions:c=230m/min =0.20mm/rev p=1.0mm Wet

Competitor’s Cermet(P20)

Beautiful glossy fi nished surfaces after facing.

Competitor's Coated Cermet （P20）

Competitor’s Cermet（P20）

T2000Z (Conventional Grade) Cutting Time （mm） Flank W ear W idth Work Material：SCM435 Insert：CNMG120408N-SU Cutting Conditions:c=230m/min =0.20mm/rev p=1.0mm Wet

Work Material：SNCM220H Insert：DNMG150408N-SU Cutting Conditions:c=150m/min =0.20mm/rev p=1.0mm Wet

Work Material：STKM13A Insert：CNMG120408N-SU Cutting Conditions:c=100m/min =0.15mm/rev p=1.0mm Wet

T2000Z (Conventional Grade)

Competitor's Coated Cermet（P20） Beautiful fi nished surfaces

even at lower cutting speeds. Reduces cloudy fi nish

(12)

Insert: CNMG120408N-GE (AC820P)

Cutting Conditions: c=210m/min =0.3mm/rev p=1.0mm Wet

Insert: CNMG120408N-SX (AC820P)

Cutting Conditions: c= up to 400m/min =0.25mm/rev p=0.5 to 1.2mm Wet

Insert: WNMG080408N-GU (AC820P)

Cutting Conditions: c=220m/min =0.18mm/rev p=10mm Wet

Insert: CNMG120408N-GU (AC820P)

Insert: WNMG080412N-LU (AC820P)

Cutting Conditions: c=192m/min =0.45mm/rev p=1.0 to 2.0mm Wet

Insert: DNMG150412N-SX (AC820P)

Cutting Conditions: c=200m/min =0.15-0.35mm/rev p=1.0 to 2.0mm Wet

Insert: CNMG120408N-MU (AC820P)

Insert: DCMT11T308N-SU (AC820P)

Steel

P

_Steel

A

Stainless

St

eel

Cast Ir

on

Ex

otic

Allo

y

Har

dened St

eel

Non-F

er

rous

Metal

Gr

ades

St

eel

W

o

r k

M

a t

e

r i

a l

AC630M AC830P AC820P AC700G AC810P AC630M AC830P AC820P

Application Examples (1)

Application Examples

S48C Turbine Hub

Good stability and wear resistance in rough cutting of

mill-scaled work with 1.6x tool life.

SCr420H Output Shaft

Good wear resistance in high-speed conditions and 2.7x tool

life.

SCM435 Balancer

High reliability in interrupted cutting with 1.7x tool life.

SCM415 Turbine Hub

Low alloy steel and good finishing. Stable cutting with 1.8x

tool life.

S48C Compact Knuckle

No sudden breakages and significantly improved stability with

2.5x tool life.

S45C Ring

Good wear resistance in rough cutting of mill-scaled work and

1.5x tool life.

100 50 0

AC820P

2.5x

tool life

No . of W or kpieces Conventional P10 60 30 0

AC820P

1.7x

tool life

No . of W or kpieces Conventional P20 60 30 0

AC820P

1.7x

tool life

No . of W or kpieces Conventional P20

AC820P

300 200 100 0

1.8x

tool life

AC820P

300 200 100 0

1.8x

tool life

AC820P

500 250 0

1.5x

tool life

No . of W or kpieces Conventional Tool

AC820P

500 250 0

1.5x

tool life

SCM425 Gear

Good wear resistance in high-feed conditions with 1.8x tool

life.

S35C Carrier Flange

Positive type with good wear resistance and 2.2x tool life.

100 50 0

AC820P

2.5x

tool life

No . of W or kpieces Conventional P10 300 200 100 0

AC820P

1.6 x tool life

No . of W or kpieces Conventional P20 300 200 100 0

AC820P

1.6x tool life

AC820P

200 150 100 0

2.2x

tool life

AC820P

200 150 100 0

2.2x

tool life

AC820P

400 300 200 100 0

2.7x tool life

Conventional P10 No . of W or kpieces

AC820P

400 300 200 100 0

2.7x tool life

Conventional P10 No . of W or kpieces

AC820P

1,000 500 0

1.8x

tool life

AC820P

1,000 500 0

1.8x

tool life

(13)

Steel

P

_Steel

A

Stainless

St

eel

Cast Ir

on

Ex

otic

Allo

y

Har

dened

St

eel

Non-F

er

rous

Metal

Gr

ades

St

eel

W

o r

k

M

a t e

r i a

l

Application Examples (2)

AC810P

400 300 200 100 500 0

AC810P

100 50 150 0

AC810P

15 30 0

AC810P

50 100 0

AC810P

60 120 0 Insert: DNMG150612N-LU（AC810P）

Cutting Conditions: c=350m/min =0.20 to 0.45mm/rev p=0.4 to 0.5mm Dry

Insert: DNMG150612N-GE (AC810P）

Cutting Conditions: c=270m/min =0.35 to 0.38mm/rev p=1.5mm Dry

Insert: SNMG150616N-MU（AC810P）

Insert: DNMG150612N-GE (AC810P）

Cutting Conditions: c=204m/min =0.35 to 0.45mm/rev p=1.5 to 3.0mm Wet

Insert: VBMT160408N-SU (AC810P）

Insert: WNMG080412N-GU（AC810P）

Insert: DNMG150412N-UX (AC830P）

Insert: CNMG120408N-GU（AC830P）

AC830P

50 100 150 0

AC830P

500 800 0 100 50 150 0

SCr415 Hub

Good tool life in rough cutting of mill-scaled work.

In rough cutting of mill-scaled work, AC810P provides superior wear resistance and cutting edge stability compared to competitor's grade(P10 coating) and has achieved 1.4 times longer tool life.

Comp. P10

1.4x

tool life

No . of W or kpieces

S45C Hub

Good tool life in rough cutting of mill-scaled work.

In rough cutting of mill-scaled work, AC810P provides superior wear resistance compared to competitor's grade (P10 coating)

and has achieved 1.5 times longer tool life.

Comp. P10

1.5x

tool life

S45C CVJ Outer Race

S45C Hub

Long tool life in high speed machining applications.

Long tool life and stable cutting edge.

AC810P gives higher cutting edge stability than competitor's grade (P10 coating) and achieves 1.5 times longer tool life.

Comp. P10

1.5x

tool life

In high-speed dry machining, AC810P provides superior wear resistance compared to conventional grade (AC700G) and has achieved 1.5 times longer tool life.

AC700G

1.5x

tool life

S53C CVJ Outer Race

Long tool life in dry cutting applications.

In dry machining, AC810P provides superior wear resistance compared to competitor's grade (P10 coating) and has achieved 1.5 times longer tool life.

Comp. P10

1.5x

tool life

S45C Coupling

On par with P05 grade.

In high-feed cutting, AC810P provides superior wear resistance compared to competitor's grade (P05 coating) and has achieved 2.4 times longer tool life.

Comp. P05

2.4x

tool life

SS400 Bolt

S55C Hub Unit

Long tool life in both interrupted and continuous cutting!

AC830P offers reduced chipping compared to competitor's grade (P30) in both continuous and interrupted cutting to give 3x tool life.

AC830P offers superior chipping and wear resistance compared to competitor's grade (P30) and has 1.6x tool life.

Comp. P30

3x

tool life

No . of W or kpieces Comp. P30 Shaping a hexagonal bar

1.6x

tool life

AC810P

AC830P

Application Examples

AC630M AC830P AC820P AC700G AC630M AC820P AC830P AC810P

(14)

AC630M suppresses vibration and has 2.5x tool life of

competitor’s P20 grade.

AC630M has no chipping during light interrupted cutting and has

3x tool life of competitor’s P20 grade.

Steel

P

_Steel

A

Stainless

St

eel

Cast Ir

on

Ex

otic

Allo

y

Har

dened St

eel

Non-F

er

rous

Metal

W

o

r k

M

a t

e

r i

a l

Gr

ades

St

eel

Application Examples (3)

AC630M AC820P AC810P AC810P AC820P AC630M AC830P

Application Examples

AC830P

AC630M

100 50 0 Comp. P20

2.5 x tool life

No. of W orkpieces 300 200 100 0

倍

AC630M

Comp. P20

3 x tool life

No. of W orkpieces

AC630M

100 50 0 Comp. P20

2.5x tool life

No. of W orkpieces 300 200 100 0

倍

AC630M

Comp. P20

3x tool life

No. of W orkpieces

AC630M

AC900G

Insert：CNMG120412N-MU (AC830P)

Cutting Conditions：c=120 to 150m/min =0.25mm/rev p=1.5mm Wet

Insert：DNMG150408N-GU (AC830P)

Cutting Conditions：c=220m/min =0.25mm/rev p=1.0mm Wet

92 ø 60

AC830P

50 100 150 0

AC830P

5 10 0 Insert：SNMG120412N-UX (AC830P)

Insert：SNMM190616N-HG (AC830P)

Cutting Conditions：c=115m/min =0.8mm/rev p=5 to 10mm Wet

AC830P

3 6 9 0

AC830P

100 150 50 0 43 5 714 1,664

S50C Machine Component

SCM415 Cam Shaft

Improved efficiency and long tool life.

On par with P20 grade.

AC830P provides cutting speed that is 25% faster than competitor's grade (P30 coating) and achieves 2.3 times longer tool life.

Comp. P30

2.3x tool life

In comparison to competitor's grade (P20 coating) which suffered from sudden breakages leading to unstable tool life (30 to 70 workpieces), AC830P

provides stable tool life that is 3 times longer (140 to 160 workpieces).

Comp. P20

3x tool life

SCr420 Pinion Gear

SNCM420 Large Gear for Construction Equipment

Stable, long tool life in heavy interrupted cutting.

Stable, long tool life in heavy cutting.

In heavy interrupted cutting of gears, AC830P provides less abnormal damage compared to conventional grade (AC3000) and has achieved stable tool life that is 3 times longer.

In heavy cutting with varying cut depths, AC830P achieves stable tool life that is 4.9 times longer compared to conventional grade (AC3000).

AC3000

3x tool life

4.9x tool life

C ut tin g T im e (m in ) AC3000

SNCM439 Shaft

S53C Hub

Insert：DNMG150404N-EX（AC630M）

Insert：WNMG080412N-GU（AC630M）

Insert：SNMM310924N-HW（AC900G）

Cutting Conditions：c=98m/min =1.2mm/rev p=15 to 20mm Wet

Insert：SNMM310924N-MP（AC900G）

Cutting Conditions：c=50m/min =1.0mm/rev p=15 to 21mm Dry

Alloy Steel Forged Steel Roll

Reduced cutting resistance during rough cutting of mill-scaled

work and improved feed rate have improved efficiency by 1.5x.

Alloy Steel Axle