Agenda Introduction KR CYBERTECH Overview Product structure Positioning Marketing Detailing Survey KR CYBERTECH nano series Product family KR CYBERTEC

Agenda

• Introduction

KR CYBERTECH

• Overview

Product structure Positioning

Marketing

• Detailing

Survey KR CYBERTECH nano series

Product family KR CYBERTECH nano & KR CYBERTECH ARC nano Advanced information

• Conclusion & Outlook

Pricing Timeline

• Summary

THE NEW LOW PAYLOAD CATEGORY

KR CYBERTECH – The new low payload category

What is KR CYBERTECH?

What does KR CYBERTECH stand for?

Why was the KR CYBERTECH developed?

Product structure & portfolio Positioning

3-stage product phase-out of existing range 3-stage market launch of new range

Marketing campaign

Stage 1: KR CYBERTECH nano series

Contents KR CYBERTECH

What is KR CYBERTECH?

KUKA is introducing new robots in the low payload category: the KR CYBERTECH.

The KR CYBERTECH consists of two series: KR CYBERTECH series and KR CYBERTECH nano series.

The market launch is being carried out in three stages and represents the world’s largest range of models in this payload category with the greatest power density.

With specialized process robots for handling and continuous-path applications and high-

performance multifunctional robots for other applications, e.g. machining, the KR CYBERTECH covers a wide range of potential applications.

The KR CYBERTECH range offers the right robot for every application and ensures that our customers receive the best possible process results, planning security and security of investment – with KUKA as partner.

What does KR CYBERTECH stand for?

CYBERNETICS = “cybernetics is the theory pertaining to the regulation and control of dynamic systems”

CYBER = “navigating perfectly in space”

TECHNOLOGY = “technology is the science of the technical transformation of raw materials to finished products”

KR CYBERTECH

Why was the KR CYBERTECH developed?

Expansion of the portfolio

Diversification of the existing portfolio in two separate, optimized series: additional robots with reaches from 1,420 mm and payload capacities of up to 22 kg.

Cost optimization

Optimization of manufacturing costs to ensure long-term competitiveness.

Increased compactness

Increased integration density and reduced disruptive contours.

Improved motion characteristics

Optimized controller structures for smooth and delicate motion characteristics on the path and during positioning.

Small-scale controller

Support for the KUKA KR C4 compact and KR C4 smallsize controllers.

KR CYBERTECH: Product structure & portfolio

KR 22 R1610 KR 20 R1810 KR 16 R2010 KR 16 R1610 KR 12 R1810 KR 8 R2010

KR 10 R1420 KR 8 R1620 KR 6 R1820

KR 8 R1420 arc HW KR 8 R1620 arc HW KR 6 R1820 arc HW

HP HP HP

9 8 10

9 8 7

⁶ KR 8 R2100 arc HW

6 5 4 3 2 1

Fig.: Payload/reach portfolio

2200 1800 2000

6 4 2

1200 1400 1600 24

22 20 18 16 14 12 10

8 6

5

4 3

2 1

10

9 8

7 Various special variants

Lo w p a y lo a d c a te g o ry

Product Family KR CYBERTECH

Product Family KR CYBERTECH ARC

KR CYBERTECH nano series

Product Family KR CYBERTECH nano

Product Family KR CYBERTECH ARC nano

KR CYBERTECH: Positioning

High-performance multifunctional robots

Applications: machining, handling of “large” workpieces, assembly, palletizing, arc welding

Many special variants planned (K, CR, HO, F) KR C4 & KR C4 extended

Specialized process robots

Applications: arc welding, adhesive bonding and sealing No special variants planned

KR C4 & KR C4 extended Specialized process robots

Applications: handling of “small” workpieces, assembly, palletizing, arc welding

Few special variants (HP)

KR C4 compact & KR C4 smallsize-2 Specialized process robots

Applications: arc welding, adhesive bonding and sealing No special variants planned

KR C4 compact & KR C4 smallsize-2

Lo w p a y lo a d c a te g o ry

Product Family KR CYBERTECH

Product Family KR CYBERTECH ARC

KR CYBERTECH nano series

Product Family KR CYBERTECH nano

Product Family KR CYBERTECH ARC nano

KR CYBERTECH: 3-stage product phase-out of existing range

Product Family KR CYBERTECH &

KR CYBERTECH ARC replaces:

KR 20-3 and variants

KR 16-2, KR 16 L6-2 and variants

KR 16 arc HW, KR 16 L8 arc HW and variants KR 6-2 and variants

Product Family KR CYBERTECH nano &

KR CYBERTECH ARC nano replaces:

KR 5 arc and variants KR 5-2 arc HW variants KR 5 R1400 and variants

KR CYBERTECH special variants replace:

KR 16-2 CR

KR 16-2 KS-F, KR 16-2 F and variants KR 16-2 KS, KR 16 L6-2 KS

Stage 1 Stage 2

Discontin- uation scheduled

for 30.10.2017

Discontinuation scheduled for 28.02.2017 Discontinuation scheduled for 01.01.2017 Discontinuation scheduled for 31.07.2015 KR CYBERTECH

special variants

Lo w p a y lo a d c a te g o ry

Product Family KR CYBERTECH ARC

KR CYBERTECH nano series

Product Family KR CYBERTECH nano

Product Family KR CYBERTECH ARC nano

Stage 3

KR CYBERTECH: 3-stage market launch of new range

The KR CYBERTECH is replacing all robots in the low payload category in 3 stages:

2nd HY 2016 2017 2nd HY 2017

KR CYBERTECH series

2nd HY 2015

KR CYBERTECH nano series

2016

KR CYBERTECH special variants

International market launch of KR CYBERTECH nano series

03 - 07 Nov. 2015

Robotics Show 2015, Shanghai

2018

Stage 3

Stage 1 Stage 2

First Order: 11/2015 – 06/2016 First Order: 11/2016 – 03/2017 First Order: tbd

International market launch of KR CYBERTECH series

01 - 05 Nov. 2016

Robotics Show 2016, Shanghai

KR CYBERTECH: Marketing campaign slogan Reinvented.

This slogan is being used to present the further-developed KR CYBERTECH series at the Robotics Show 2015 in Shanghai.

This is because KUKA has “redefined” or “reinvented” its portfolio in the low payload range.

“Reinvented” is thus an apt term for heralding this product launch.

It also reflects the “KUKA factor” (motor of innovation, inventive spirit, competitive edge, service concepts, etc.).

KR CYBERTECH: Marketing campaign roadmap

September October

Linked to prize competition/call to action Prize: Performance bracelet

Preliminary information for system partners only

e-mail -Invitation to the trade fair

- Announcement of livestream at trade fair - Technical details about

KR CYBERTECH nano

Preliminary information for system partners

Printed follow-up mailing

- Product flyer for KR CYBERTECH nano

General product announcement Newsletter to all subscribers - Announcement of livestream at trade fair - Product flyer for KR CYBERTECH nano as PDF

KR CYBERTECH: Marketing campaign roadmap

+ Advance notice website & social media

November

+ Video of premiere on all social media channels + e-mail footer with information about product October

03 - 07 November

Premiere of KR CYBERTECH nano Shanghai

KR CYBERTECH nano integrated into all relevant

media, both online and printed

General product announcement Reminder 2 days until

event / livestream

To be continued … 2016

Advertisement

Key visual Flyer Film

KR CYBERTECH: Marketing campaign elements

Stage 1

Product Family

KR CYBERTECH ARC nano

Product Family

KR CYBERTECH nano

1. Overview of the new KR CYBERTECH nano series

2. What makes the KR CYBERTECH nano series so special?

3. Product Family KR CYBERTECH nano

1. Overview, technical data, performance, working envelope, hole patterns, High Protection energy supply systems

2. New compactness & design features 4. Product Family KR CYBERTECH ARC nano

1. Overview, technical data, performance, working envelope, hole patterns 2. New compactness & design features

5. Flexible installation

6. Positionally accurate robot option 7. Energy efficiency

8. Overlapping features 9. Servicing & maintenance

10. Controller variants & external axes 11. Standard scope of supply & options

Contents KR CYBERTECH nano series

Overview of the new KR CYBERTECH nano series

OPTIMIZED FOR

HANDLING APPLICATIONS:

handling of “small” workpieces, assembly, palletizing

OPTIMIZED FOR

PATH APPLICATIONS:

arc welding,

adhesive bonding and sealing

Product Family

KR CYBERTECH ARC nano

Product Family KR CYBERTECH nano

KUKA System Software

≥ (V) KSS 8.3 Work Visual ≥ V4.0 KR C4 smallsize-2

KR C4 compact & smartPAD

What makes the KR CYBERTECH nano series so special?

Streamlined in-line wrist

Hollow-shaft wrist, with bearings on one side

Compact connector panel with innovative connectors

Internally installed dress package

Extremely large working envelope (to the rear)

Flexible installation

Performance

Operation with small controllers Integrated

machine design

High Protection

Curved arm

Infinitely rotating axis 6

Free installation space for axis 3

Extremely slim

Low maintenance

Specialized process robots

Portfolio

Product Family KR CYBERTECH nano

1,420 mm

1,620 mm

1,820 mm

10 kg 8 kg

KR 10 R1420

Floor, ceiling, wall, angle

Standard, HP: High Protection

Installation

Variants

KR8 R1620 Payload

R ea ch

KR6 R1820 6 kg

Product Family KR CYBERTECH nano: Overview

KR 10 R1420 KR 8 R1620 KR 6 R1820

Rated payload [kg] 10 8 6

Horizontal reach [mm] 1,420 1,620 1,820

Rated payload distance Lxy [mm] 100

Rated payload distance Lz [mm] 80

Repeatability [mm] 0,04

Axis angles for A1-A6 [°] A1: ±170 / A2: -185/+65 / A3: -137/+163 / A4: ±185 / A5: ±120 / A6: ±350

Rated / max. suppl. load, arm [kg] 10 / 15

Rated / max. suppl. load, link arm [kg] 0 / 15

Rated / max. suppl. load, rotating column

[kg] 0 / 20

Ambient temperature [°C] +5 to +45

Protection rating IP54

Weight [kg] 145 155 160

Product Family KR CYBERTECH nano: Technical data

Transmission KR CYBERTECH nano

Basic axes

Axis 1 Spinea TS 185 G Prestage

Axis 2 Spinea TS 185 G Prestage

Axis 3 Spinea TS 155 G

Hand axes

Axis 4 Harmonic Drive Unit HFUS-20

Axis 5 Harmonic Drive Unit CL-17

Axis 6 Harmonic Drive Unit CL-17

Motors KR CYBERTECH nano

Basic axes

Axis 1 Siemens 1FK7060 Gen2

Axis 2 Siemens 1FK7060 Gen2

Axis 3 Siemens 1FK7042 Gen2

Hand axes

Axis 4 Kollmorgen AKM12

Axis 5 Kollmorgen AKM12

Axis 6 Kollmorgen AKM12

Product Family KR CYBERTECH nano: Technical data

Product Family KR CYBERTECH nano: Performance

12" cycle PTP, 100% OV, cycle time assumed for

both paths

PTP, 100% OV, cycle time assumed for

both paths

25 mm 25 mm

305 mm

50 mm 50 mm

500 mm

Robot Time

KR10 R1420 0,594 sec.

KR8 R1620 0,606 sec.

KR6 R1820 0,582 sec.

Robot Time

KR10 R1420 0,762 sec.

KR8 R1620 0,798 sec.

KR6 R1820 0,750 sec.

Product Family KR CYBERTECH nano: Performance

Product Family KR CYBERTECH nano: Performance

Accuracy of Pose [mm]

KR CYBERTECH nano

KR 16-2 KR 5 R 1400 KR 10 R1420 KR 8 R1620 KR 6 R1820

Absolut (AP) 0.5 0.5 0.5 0.7 0.6

Repeatability (RP) 0.04 0.04 0.04 0.05 0.04

Accuracy of Path [mm] KR CYBERTECH nano

KR 16-2 KR 5 R 1400 KR 10 R1420 KR 8 R1620 KR 6 R1820

Linear

Absolut (AP) 0.5 0.5 0.5 0.9 0.7

Repeatability (RP) 0.1 0.1 0.1 0.2 0.1

SLIN Absolut (AP) 0.7 0.7 0.7 Not available 0.6

Circular Absolut (AP) 0.5 0.5 0.5 0.8 1.3

Repeatability (RP) 0.2 0.2 0.2 0.4 0.6

SCIRC Absolut (AP) 0.5 0.5 0.5 Not available 0.4

Product Family KR CYBERTECH nano: Working envelope of KR 10 R1420

• The robots of the Product Family

KR CYBERTECH nano have a very large working envelope (to the rear).

• Advantages: Long reach and accessibility when ceiling-mounted; installation on the ceiling opens up floor space for other peripheral equipment

• Customer benefits: Flexibility; cost savings due to compact cell concepts

Volume 10.64 m

Product Family KR CYBERTECH nano: Working envelope of KR 8 R1620

Volume 15.93 m

Product Family KR CYBERTECH nano: Working envelope of KR 6 R1820

Volume 22.97 m

Product Family KR CYBERTECH nano: Hole pattern for robot base & flange, axis 6

Compatibility:

• identical within the Product Family

KR CYBERTECH nano as well as KR 5 R1400 and KR AGILUS

• not identical to the Product Family

KR CYBERTECH ARC nano as well as KR 5 arc and KR 5-2 arc HW

Compatibility:

• identical within the Product Families

KR CYBERTECH nano & KR CYBERTECH ARC nano as well as KR 5 R1400 & KR 5 arc

• not identical to KR 5-2 arc HW

Product Family KR CYBERTECH nano: Hole pattern for supplementary loads

Rotating column

Rated supplementary load: 0 kg Max. supplementary load: 20 kg Link arm

Rated supplementary load: 0 kg Max. supplementary load: 15 kg Arm

Rated supplementary load: 10 kg Max. supplementary load: 15 kg

Compatibility:

• Rotating column & link arm: identical within the Product Families KR CYBERTECH nano& KR CYBERTECH ARC nano

• Arm: identical within the Product Family KR CYBERTECH nanoas well as KR 5 R1400

• Arm: not identical to Product Family KR CYBERTECH ARC nanoas well asKR 5 arcand KR 5-2 arc HW

Product Family KR CYBERTECH nano: High Protection

• As standard, the robots of the brandnew KR CYBERTECH nano product family meet the requirements of protection rating IP54.

• The High Protection (HP) variant gives the standard robots a higher protection rating (see illustration: in- line wrist IP67; rest of robot IP65).

• The following robots are available in the High Protection variant:

• KR 10 R1420 HP

• KR 8 R1620 HP

• KR 6 R1820 HP

• Advantages: Assurance of service life in dirty environments, e.g. loading/unloading of machine tools

• Customer benefits: Security of investment throughout the product life cycle

IP65

IP67

HP

What do the IP numbers (DIN EN 60529) mean?

IP Code: 1st digit Protection against foreign bodies Protection against contact 5 Protected against harmful

quantities of dust Complete protection against contact

6 Dust-proof Complete protection against contact

IP Code: 2nd digit Protection against water

4 Protection against splashing water from any direction

5 Protection against water jets (nozzle) from any direction

7 Protection against brief immersion

Product Family KR CYBERTECH nano: High Protection HP

Product Family KR CYBERTECH nano: Energy supply systems (ES)

• Energy supply system for axes 1-3 and robot cable set form an inseparable unitfor reasons of cost and space

• Energy supply systems are exclusivelyavailable for the Product Family KR CYBERTECH nano (not for robots KR CYBERTECH ARC nano)

• There are 3 ES variantseach for axes 1 to 3 and axes 3 to 6:

(1) No ES

(2) ES “Handling PNT” with CTR, AIR, GND, PNT, EPS (3) ES “Handling MB1” with CTR, AIR, GND, MB1

• Project-specific energy supply systems are notplanned; it is possible, however, to attach an additional “empty” ES from axis 2 to axis 3 (as with the KR AGILUS) in order to enable customers to route their own supply lines.

Explanation of the ES functions:

CTR: Control cable 25 x 0.25 mm² AIR: Air 8 mm

GND: Grounding

PNT: Profinet 100 Mbit/s

EPS: Electric power supply 5 x 1mm² MB1: Multibus

Product Family KR CYBERTECH nano: Energy supply systems – Interfaces

Fig.: Interface A3 with Profinet Fig.: Interface A3 with Multibus

AIR: Air 8 mm

X30: Motor cable

X31: Data cable

X32: Micro EMD

X71 / X91:Multibus

X76 / X96:Control cable 25 x 0.25 mm² XP7.1: Resolver input, axis 7 XP8.1: Resolver input, axis 8 XPN1 / XPN3: Profinet 100 Mbit/s

XPP1 / XPP3: Profinet power supply 5 x 1mm²

Product Family KR CYBERTECH nano: The new compactness

The robots of the Product Family KR CYBERTECH nanoare among the slimmest robots on the market in the low payload category.

In particular, the streamlined arm/wrist design is unique with an interference radius of just 67 mm.

The volume of the new KR 8 R1620 is approx. 47% less than that of the KR 6-2, despite the greater payload capacity and longer reach.

Advantages: High accessibility in confined workspaces or workpieces due to streamlined arm/wrist design

Customer benefits: Expanded range of potential

applications; cost savings possible due to small cell layout

Product Family KR CYBERTECH nano: The new compactness

r = 280.5 mm

r = 417.8 mm (KR 6-2) r = 67.0 mm

r = 80.3 mm (KR 6-2)

Disruptive contour of axis 2 reduced by approx. 55%

compared with KR 6-2 measured on the projected

surface In-line wrist approx. 17% more

streamlined than that of KR 6-2 measured in terms of

interference radius

Product Family KR CYBERTECH nano: Design features

High Protection: Protection rating: robot IP65 / in-line wrist IP67

Advantages: Assurance of service life in dirty environments, e.g. loading/unloading of machine tools

Customer benefits: Security of investment throughout the product life cycle

Short distance from wrist root point of axis 5 to axis 6

Advantages: Reduction of main axis motion shortens cycle times and enables greater output in production

Customer benefits: Cost savings

Streamlined arm/wrist design

Advantages: High accessibility in confined workspaces or workpieces due to streamlined arm/wrist design

Customer benefits: Expanded range of potential applications due to a slim arm/wrist design; cost savings possible due to small cell layout

Integrated energy supply system axes 1- 3 and new, compact energy supply system axes 3-6

Advantages: Streamlined robot contour even with energy supply system

Customer benefits: Simpler integration due to reduced disruptive contour, cost savings through reduced space requirements

Small footprint & small disruptive contour of axis 2

Advantages: Maximum accessibility, low space requirements and smaller steel structures/pedestals possible (reduced material requirement)

Customer benefits: Cost savings due to reduced space requirements and smaller pedestals; simpler planning due to same footprint throughout the product family

Compact connector panel with innovative connectors

Advantages: Defined interfaces with space-saving connectors minimize cell size

Customer benefits: Cost savings through reduced space requirements

3 2 1 4

6 5

1 6

5 4

3 2

HP

Product Family KR CYBERTECH ARC nano

1,420 mm

1,620 mm

1,820 mm

8 kg

Floor, ceiling, wall, angle

Standard

Installation

Variants

KR 8 R1420 arc HW

KR 8 R1620 arc HW

Payload

R ea ch

KR 8 R1820 arc HW 6 kg

Product Family KR CYBERTECH ARC nano: Overview

KR 8 R1420 arc HW KR 8 R1620 arc HW KR 6 R1820 arc HW

Rated payload [kg] 8 8 6

Horizontal reach [mm] 1,421 1,621 1,823

Rated payload distance Lxy [mm] 50

Rated payload distance Lz [mm] 100

Path repeatability [mm] 0,04

Axis angles for A1-A6 [°] A1: ±170 / A2: -185/+65 / A3: -120/+180 / A4: ±165 / A5: -150/+140 / A6: ±350

Rated / max. suppl. load, arm [kg] 10 / 15

Rated / max. suppl. load, link arm [kg] 0 / 15

Rated / max. suppl. load, rotating column

[kg] 0 / 20

Ambient temperature [°C] +5 to +45

Protection rating IP54

Weight [kg] 165 175 180

Product Family KR CYBERTECH ARC nano: Technical data

Transmission KR CYBERTECH ARC nano

Basic axes

Axis 1 Spinea TS 185 G Prestage

Axis 2 Spinea TS 185 G Prestage

Axis 3 Spinea TS 155 G

Hand axes

Axis 4 Spinea TS 60

Axis 5 Spinea TS 60

Axis 6 Spinea TS 60

Motors KR CYBERTECH ARC nano

Basic axes

Axis 1 Siemens 1FK7060 Gen2

Axis 2 Siemens 1FK7060 Gen2

Axis 3 Siemens 1FK7042 Gen2

Hand axes

Axis 4 Kollmorgen AKM22

Axis 5 Kollmorgen AKM22

Axis 6 Kollmorgen AKM22

Product Family KR CYBERTECH ARC nano: Technical data

Product Family KR CYBERTECH ARC nano: Performance

Product Family KR CYBERTECH ARC nano: Performance

Accuracy of Pose [mm]

KR CYBERTECH ARC nano HW

KR 5-2 arc HW KR 5 arc KR 8 R1420 KR 8 R1620 KR 6 R1820

Absolut (AP) 0.5 0.5 0.5 0.7 0.7

Repeatability (RP) 0.04 0.04 0.04 0.04 0.04

Accuracy of Path [mm] KR CYBERTECH ARC nano HW

KR 5-2 arc HW KR 5 KR 8 R1420 KR 8 R1620 KR 6 R1820

Linear

Absolut (AP) 0.5 0.5 0.5 ^{1.9 0.6}

Repeatability (RP) 0.1 0.1 0.1 0.4 0.3

Circular

Absolut (AP) 0.5 0.5 0.5 ^{1.2 1.0}

Repeatability (RP) 0.2 0.2 0.2

0.3 0.5

Product Family KR CYBERTECH ARC nano: Working envelope of KR 8 R1420 arc HW

• The volume of the working envelope of the new KR 8 R1420 arc HW is approx. 9% greater than that of the KR 5-2 arc HW, despite having the same reach.

• The robots of the brandnew Product Family KR CYBERTECH nano have a very large working envelope (to the rear).

• Advantages: Long reach and accessibility when ceiling-mounted; installation on the ceiling opens up floor space for other peripheral equipment

• Customer benefits: Flexibility; cost savings due to compact cell concepts

Volume 10.68 m

Product Family KR CYBERTECH ARC nano: Working envelope of KR 8 R1620 arc HW

Volume 15.97 m

Product Family KR CYBERTECH ARC nano: Working envelope of KR 6 R1820 arc HW

Volume 23.19 m

Product Family KR CYBERTECH ARC nano: Hole pattern for robot base & flange, axis 6

Compatibility:

• identical within the Product Family

KR CYBERTECH ARC nano as well as the KR 5-2 arc HW

• not identical to the Product Family

KR CYBERTECH nanoas well as KR 5 R1400 and KR 5 arc Compatibility:

• identical within the Product Families

KR CYBERTECH ARC nano&KR CYBERTECH nano as well asKR 5 R1400 &KR 5 arc

• not identical toKR 5-2 arc HW

Product Family KR CYBERTECH ARC nano: Hole pattern for supplementary loads

Rotating column

Rated supplementary load: 0 kg Max. supplementary load: 20 kg Link arm

Rated supplementary load: 0 kg Max. supplementary load: 15 kg Arm

Rated supplementary load: 10 kg Max. supplementary load: 15 kg

Compatibility:

• Rotating column & link arm: identical within the Product Families KR CYBERTECH ARC nano& KR CYBERTECH nano

• Arm: identical within the Product Family KR CYBERTECH ARC nano

• Arm: not identical to Product Family KR CYBERTECH nanoas well asKR 5 R1400, KR 5 arcandKR 5-2 arc HW Optimized fastening points that are identical for all

robots in the Product Family

Advantages: Good mountability of wire feeder, dress package and wire spool; fewer spare parts/installation materials required for welding equipment

Customer benefits: Defined and stable installation of welding equipment assures quality; cost savings in stocking of spare parts

Product Family KR CYBERTECH ARC nano: The new compactness

The robots of the Product Family KR CYBERTECH ARC nano are characterized by their streamlined arm/wrist design, small footprint and minimal disruptive contour of axis 2, as well as the optimal integration of the welding equipment.

The hollow-shaft wrist of the new KR 8 R1420 arc HW is approx. 37% more streamlined than that of the

KR 5-2 arc HW despite having60% more payload capacity.

Advantages: Simple integration and high accessibility in confined spaces due to streamlined design

Customer benefits: High flexibility and cost savings possible due to small cell layout

Welding equipment can be mounted approx. 150 mm

closer than on the KR 5-2 arc HW.

Product Family KR CYBERTECH ARC nano: The new compactness

r = 280.5 mm

r = 331.1 mm (KR 5-2 arc HW)

150.2 mm

238.0 mm (KR 5-2 arc HW)

Disruptive contour of axis 2 reduced by approx. 29%

compared with KR 5-2 arc HW

measured on the projected surface

Hollow-shaft wrist approx. 37%

more streamlined than that of KR 5-2 arc HW

Product Family KR CYBERTECH ARC nano: Design features

Free installation space for axis 3

Advantages: Optimal integration of the welding cabinet right up next to the robot reduces the disruptive contour and saves space in the cell

Customer benefits: Cost savings due to more compact cells

Streamlined hollow-shaft wrist,

with bearings on one side, with Ø 50 mm and infinitely rotating axis 6

Advantages: High accessibility in confined workspaces and positioning close to workpiece possible due to streamlined arm/wrist design; no impairment of welding results due to dangling dress package by contrast to KR 5-2 arc; infinitely rotating axis 6 enables more flexible programming and cycle time savings, as it is not necessary to turn back the axis

Customer benefits: Flexibility; quality; cost-effectiveness

Short distance from wrist root point of axis 5 to axis 6

Advantages: Reduction of main axis motion shortens cycle times and enables greater output in production; improved utilization of workspace, e.g.

improved backward reach for picking up workpieces Customer benefits: Cost savings

Curved arm

Advantages: Robot can be placed near workpiece; improved accessibility in confined installation situations/workpieces Customer benefits: Cost savings through more compact cell

concepts

Internally installed dress package

Advantages: Defined routing of the dress package ensures reduced wear, longer service life and thus lower maintenance costs; no impairment of welding results due to contact between dangling dress package and workpiece or workpiece locations

Customer benefits: Quality assurance; maintenance cost savings; planning security due to reliable simulation; security of investment and greater flexibility for future welding equipment

Small footprint & small disruptive contour of axis 2

Advantages: Maximum accessibility, low space requirements and smaller steel structures/pedestals possible (reduced material requirement)

Customer benefits: Cost savings due to reduced space requirements and smaller pedestals; simpler planning due to same footprint throughout the product family

Compact connector panel with innovative connectors

Advantages: Defined interfaces with space-saving connectors minimize cell size

Customer benefits: Cost savings through reduced space requirements

7 6 5 4

3 2 1

1

6 4 5

3 2

7

KR CYBERTECH nano series: Flexible installation

All robots of the KR CYBERTECH nano series can be flexibly floor-, wall-or ceiling-mountedor even installed at a certain angle. No mechanical adaptation is required for this.

As standard, all robots are supplied for floor-mountedinstallation.

The configuration of the other installation types is always carried out during start-up using KUKA.WorkVisual. The precise procedure is described in the documentation.

Advantages: The installation type does not need to have been determined at the time of ordering; fewer replacement machines are required, resulting in a more cost-effective failure strategy;

high flexibility for integration in cells

Customer benefits: Flexibility in robot operation; planning security and cost savings in cell design and failure strategy

Floor Ceiling

Wall

±0.12 mm*

±0.18 mm*

Repeat- ability

Pose accuracy Setpoint position

Actual position

Mean value of actual poses

Definitions acc. to EN ISO 9283:

- Pose accuracy

“… deviation that occurs between the required and attained poses …”

- Repeatability

“… closeness of the agreement between the attained poses for the same command pose

repeated n times…”

*Example

KR CYBERTECH nano series: Fundamentals

What is the benefit?

Improved pose accuracy No effect on the repeatability

Positionally accurate for what?

- Offline programming - Tool changing

- Exchange of robots

How is this achieved?

- Optical calibration of additional points with maximum load applied to parameter set

- Axis deviations and deviations in center distances, tolerances and gear elasticity are mathematically minimized in the robot model

With which robots is this possible?

- Available for all robots in the KR CYBERTECH nano series - Only available for the installation variants floor and ceiling

- A selection (floor or ceiling) must be made before the robot is ordered

KR CYBERTECH nano series: Positionally accurate robot option

KR CYBERTECH nano series: Energy efficiency

KR CYBERTECH nano series: Further Features

Holistic engineering

Perfect aligned hard- and software

The 1st commissioning is getting more and more important Permanent magnetic brake in all axes

Necessary for best brake-performance No replacement between the range

KR CYBERTECH nano series: Servicing & maintenance

Oil

chambers

Lubricants

Cable set

Oil chambers sealed on motor side

Advantages:

Simple exchange of motors

Competitors frequently use open gear units, which makes it more difficult to exchange the motor during servicing as the lubricant chambers are sealed by the motor.

Customer benefits:

Simple handling, as no lubricant needs to be drained and refilled Cost savings, as less time required

KR CYBERTECH nano series: Servicing & maintenance

Oil chambers

Lubricants

Cable set

Integrated lubricant concept & no oil change until after 20,000 hours

Advantages:

Low-maintenance system with high availability and low follow-up costs

During maintenance, only one lubricant needs changing.

The use of oil rather than grease makes it possible to change the lubricant completely.

Competitors often use different types of lubricant (oils & greases) and multiple (up to 3) immiscible lubricants.

Customer benefits:

Avoidance of errors

Cost savings due to reduced storage of consumables and simple exchange

KR CYBERTECH nano series: Servicing & maintenance

Oil chambers

Lubricants

Cable set

Maintenance-free, shielded robot cable set

Advantages:

Low-maintenance system with high availability and low follow-up costs

Some competitors specify an exchange of the robot cable set after 13,820 hours or 4 years.

The cable set is shielded as standard and does not result in additional costs for customers in the case of processes with high EMC radiation, e.g. TIG welding.

A shielded cable set from our competitors is often an optional extra that is subject to payment.

Customer benefits:

Investment and maintenance cost savings due to lower follow-up costs

Controller: Controller variants & external axes

Standard scope of supply

KR C4 compact (230 V)

2 external axes (230 V)

Option

KR C4 smallsize-2 (400 V)

6 external axes (400 V)

The KR CYBERTECH nano series can be operated exclusively with the existingKR C4 compact or the new KR C4 smallsize-2 controller. Both controllers are also used for the KR AGILUS.

Space-saving. Compact control cabinet with protection rating IP54 for up to 6 axes. The KR C4 smallsize-2 has additional space for integration of customer options with corresponding interfaces on the side.

Safe. All axes can be limited in their motion range using safe technology, monitored for operational stop or completely switched off. Furthermore, with Safe Operation, the workspace of the robot can be divided into up to 16 freely configurable and switchable Cartesian spaces.

Simple. The engineering tool WorkVisual allows simple configuration of the robots, technology, safety and the entire periphery of your system.

Energy-efficient. Highly efficient control of all axes in the system is assured by means of state-of-the-art servo and drive technology. Furthermore, the new energy management system of the KR C4 smallsize allows the energy consumption of the controller to be reduced by up to 95% in standby mode.

All-rounder. Safety, Robot, Logic and MotionControl – the KR C4 smallsize-2 combines everything in a single controller.

And allows effortless control of the entire system.

Communication talent. In addition to its own robot language KRL, the KR C4 smallsize-2 also understands the language of the CNC machining world (G-code) and the language of PLCs, enabling it to communicate directly with your SIEMENS® or Rockwell® controller, for example.

Robustness. The consistent choice of durable components and the well-designed cabinet ensure long-term, reliable operation, even under extreme conditions.

KR C4 smallsize-2: Key features and advantages

KR CYBERTECH nano series: Standard scope of supply & options

Standard scope of supply:

Robot (9 robot variants: 6 standard, 3 High Protection) KR C4 compact with smartPAD

Connecting cable, length 4 m System software

Options:

KR C4 smallsize-2

KR C4 smallsize drive box

Various control & software options

Connecting cable set, length 7 m, 15 m, 25 m Ground conductor, length 4 m, 7 m, 15 m, 25 m Positionally accurate robot (floor- or ceiling-mounted) Special paint

Fork slots

Energy supply systems, axes 1-3 and 3-6 (only for Product Family KR CYBERTECH nano)

Additional “empty” energy supply systems for axes 2-3 (only for Prod. Fam. KR CYBERTECH nano) Belt tension measuring device

Mastering device for axis 6 (only for Product Family KR CYBERTECH nano) Micro EMD (Electronic Mastering Device)

Axis range limitation, axis 1, interval of 5.625°

Axis range limitation, axis 2, interval of 12.0°

Axis range limitation, axis 3, interval of 12.9°

Fastening kit (foundation or machine frame) Booster frames, 200 mm to 2,000 mm

KR CYBERTECH nano series: Accessories

KUKA offers complete application solutions from a single source: linear units, positioners, motor/gear units, motors, welding equipment, technology packages, etc.

Advantages: Attractive product bundles; one contact person for the customer

Customer benefits: The certainty of having the right partner in KUKA;

less effort required to find the right solution

KR CYBERTECH nano series: KR C4 smallsize-2 with positioners and MGUs

The KR CYBERTECH nano can be operated with the KR C4 smallsize-2 and the KR C4 smallsize drive box with all KUKA positioners and motor/gear units (MGUs).

Up to six external axes can be connected.

Positioners Payload

KP1-MB 2000 – 6000 kg

KP1-MD (HW) 250 – 2000 kg KP1-MDC (HW) 250 – 4000 kg

KP1-H 250 – 1000 kg

KP1-HC 250 – 4000 kg

KP1-V 500 – 1000 kg

DKP-400 (V1, V2) 400 kg

KP3-V2H 250 – 1000 kg

KP3-H2H 500 – 1000 kg

KP3-V2MD 2000 kg

Motor/gear units MGU 8800-250-ME_480 MGU 3100-185-ME_180 MGU 0800-118,5-ME_110 MGU 0420-118,5-ME_60 MGU 3100-118.5-ME_180 MGU 3900-219-ME_180

KR CYBERTECH nano series: KR C4 compact with positioners and MGUs

The KR CYBERTECH nano can be operated with the KR C4 compact and the KR C4 compact drive box with the following KUKA positioners and motor/gear units (MGUs).

Up to two external axes can be connected.

Positioners Payload

KP1-MD (HW) 250 kg

KP1-MDC (HW) 250 kg

Motor/gear units ME_60_110_30_S0 (~D0 1.5 kW I1) ME_110_110_30_S0 (~D01 2.0 kW I1) MGU 0800-118,5-ME_110*

MGU 0420-118,5-ME_60*

*On request

KR CYBERTECH nano series: Arc welding technology packages

KUKA ROBOTICS

ArcTech Basic ArcTech Advanced

TouchSense ArcSense SeamTech Finding

SeamTech Tracking

MultiLayer TRACC TCP

• Arc commands ArcOn, ArcSwi, ArcOff

• Status keys

• Weld parameter management

• Fault routines

• Mech. weaving

• Online optimizing

• TCP check function

• Simple configuration

• Welding in a RoboTeam

• Advanced fault routines

• Weld parameter ramps

• Search commands single / double touch

• Status keys

• Linked search

• 1, 2, 3 and 6D corrections

• Up to 4 sensors

• Correction check function

• HighSpeedTouchSe nsing

• Simple programming

• Status keys

• Automatic referencing

• Seam tracking:

standard or with offset

• Diagnostic monitor for

troubleshooting

•Static and dynamic search

•Status keys

•Linked search

•1, 2, 3 and 6D corrections

•Point correction

•Correction check function

•Automatic sensor calibration

•Data recording

• Simple programming

• Status keys

• Real-time Ethernet connection

• Special search commands

• Adaptive parameter interface

•Simplified programming of multi-layer weld seams

•Automatic path saving

•Seam offset database

•Flexible seam sequence check

•High-accuracy absolute value calibration

•Automatic initial calibration of the TCP

•Automatic TCP checking and calibration

•Simple laser light barrier

•Definable tolerance limit

•Up to 32 TCPs

KUKA SYSTEMS

KR CYBERTECH nano series: Arc welding equipment

Field bus connection:

EtherCAT ProfiNet EthernetIP DeviceNet ProfiBus

…

Ethernet connection:

ArcLink XT

and others

All relevant power source manufacturers are offering suitable equipment for the start of delivery of the KR CYBERTECH nano.

KR CYBERTECH nano series: Pricing

TP LP

KR 10 R1420 00-255-784 18.050 € 31.580 €

KR 8 R1620 00-255-785 18.910 € 33.090 €

KR 6 R1820 00-255-787 19.770 € 34.600 €

KR 10 R1420 HP 00-258-988 18.420 € 32.230 € KR 8 R1620 HP 00-258-989 19.280 € 33.740 € KR 6 R1820 HP 00-258-990 20.140 € 35.250 € KR 8 R1420 arc HW 00-255-789 18.570 € 32.490 € KR 8 R1620 arc HW 00-255-791 19.430 € 34.000 € KR 6 R1820 arc HW 00-255-792 20.290 € 35.510 €

KR CYBERTECH nano series: Pricing vs. KR AGILUS

Product Family KR AGILUS sixx

Robot variants standard Listprice

KR 6 R700 sixx 25.000

KR 6 R900 sixx 26.500

KR 10 R900 sixx 30.000

KR 10 R1100 sixx 31.500

Robot variants ceiling & wall Listprice

KR 6 R700 sixx C/W 25.470

KR 6 R900 sixx C/W 26.970

KR 10 R900 sixx C/W 30.470

KR 10 R1100 sixx C/W 31.970

VS.

Higher list price of KR AGILUS, due to:

Higher integration density/ less disruptive contour integrated valve terminal

Motor axis 1-6

Low quantity effects compared to KR CYBERTECH ( = bestselling low payload category after high payload category)

Highest repeatability KR AGILUS with ±0.03 mm

KR CYBERTECH nano series: Timeline for market launch – Stage 1 in detail

First order acceptance Estimated start of delivery

Product First order

acceptance

2015 2016

Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

KR 6 R1820 Mar 2016

KR 6 R1820 HP Jun 2016

KR 6 R1820 arc HW Apr 2016

KR 8 R1620 Jan 2016

KR 8 R1620 HP Jun 2016

KR 8 R1620 arc HW Mar 2016

KR 10 R1420 Nov 2015

KR 10 R1420 HP Jun 2016

KR 8 R1420 arc HW Feb 2016

HW: Hollow wrist HP: High protection

Summary

The KR CYBERTECH constitutes the world’s most comprehensive range of models in its payload category. Two optimized series are being market-launched in 3 stages.

With its high integration density, the KR CYBERTECH nano series is one of the slimmest product series in the low payload category and ideally suited to space-saving cell concepts.

The KR CYBERTECH nano series is characterized by its outstanding performance, smooth and delicate motion characteristics on the path and during positioning.

For the first time, the space-saving KR C4 compact and KR C4 smallsize-2 controllers are being used for robots in the low payload category.

The low-maintenance KR CYBERTECH nano series ensures low follow-up costs.

All robots of the KR CYBERTECH nano series can be flexibly floor-, wall- or ceiling-mounted

or even installed at a certain angle.

The right robot for every application!

Agenda

• Introduction

• Overview

Product structure Positioning

Marketing

• Details

Overview of the KR CYBERTECH series

Product family KR CYBERTECH & KR CYBERTECH ARC Further information

• Conclusion & outlook

Pricing Timeline

• Summary

THE NEW LOW PAYLOAD CATEGORY

KR CYBERTECH – The new low payload category

What is KR CYBERTECH?

What does KR CYBERTECH stand for?

Why was the KR CYBERTECH developed?

Product structure & portfolio Positioning

3-stage product phase-out of existing range 3-stage market launch of new range

Marketing campaign

Stage 2: KR CYBERTECH series

CYBERTECH KR CYBERTECH

What is KR CYBERTECH?

KUKA is introducing new robots in the low payload category: the KR CYBERTECH.

The KR CYBERTECHconsists of two series: KR CYBERTECH seriesand KR CYBERTECH nano series.

The market launch is being carried out in threestages and represents the world’s largest range of models in this payload categorywith the greatest power density.

With specialized process robots for handling and continuous-path applications and high-

performance multi-function robots for other applications, e.g. machining, the KR CYBERTECH covers a wide range of potential applications.

The KR CYBERTECH range offers the right robot for every application and ensures that our customers receive the best possible process results, planning security and security of investment – with KUKA as partner

.

What does KR CYBERTECH stand for?

CYBERNETICS = “cybernetics is the theory pertaining to the regulation and control of dynamic systems”

CYBER = “navigating perfectly in space”

TECHNOLOGY = “technology is the science of the technical transformation of raw materials to finished products”

KR CYBERTECH

Why was the KR CYBERTECH developed?

Expansion of the portfolio

Diversification of the existing portfolio in two separate, optimized series: additional robots with reaches from 1,420 mm and payload capacities of up to 22 kg.

Cost optimization

Optimization of manufacturing costs to ensure long-term competitiveness.

Increased compactness

Increased integration density and reduced disruptive contours.

Improved motion characteristics

Optimized controller structures for smooth and sensitive motion characteristics on the path and during positioning.

Small-scale controller

Support for the KUKA KR C4 compact and KR C4 smallsize controllers.

KR CYBERTECH: Product structure & portfolio

KR 22 R1610 KR 20 R1810 KR 16 R2010 KR 16 R1610 KR 12 R1810 KR 8 R2010

KR 10 R1420 KR 8 R1620 KR 6 R1820

KR 8 R1420 arc HW KR 8 R1620 arc HW KR 6 R1820 arc HW

HP HP HP

9 8 10

9 8 7

⁶ KR 8 R2100 arc HW

6 5 4 3 2 1

Fig.: Payload/reach portfolio

2200 1800 2000

6 4 2

1200 1400 1600 24

22 20 18 16 14 12 10

8 6

5

4 3

2 1

10

9 8

7 Various special variants

Lo w p a y lo a d c a te g o ry

Product family KR CYBERTECH

Product family KR CYBERTECH ARC

KR CYBERTECH nano series

Product Family KR CYBERTECH nano

Product family KR CYBERTECH ARC nano