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To learn more about onsemi™, please visit our website at www.onsemi.com

ON Semiconductor Is Now

onsemi and and other names, marks, and brands are registered and/or common law trademarks of Semiconductor Components Industries, LLC dba “onsemi” or its affiliates and/or subsidiaries in the United States and/or other countries. onsemi owns the rights to a number of patents, trademarks, copyrights, trade secrets, and other intellectual property. A listing of onsemi product/patent coverage may be accessed at www.onsemi.com/site/pdf/Patent-Marking.pdf. onsemi reserves the right to make changes at any time to any products or information herein, without notice. The information herein is provided “as-is” and onsemi makes no warranty, representation or guarantee regarding the accuracy of the information, product features, availability, functionality, or suitability of its products for any particular purpose, nor does onsemi assume any liability arising out of the application or use of any product or circuit, and specifically disclaims any and all liability, including without limitation special, consequential or incidental damages. Buyer is responsible for its products and applications using onsemi products, including compliance with all laws, regulations and safety requirements or standards, regardless of any support or applications information provided by onsemi. “Typical” parameters which may be provided in onsemi data sheets and/

or specifications can and do vary in different applications and actual performance may vary over time. All operating parameters, including “Typicals” must be validated for each customer application by customer’s technical experts. onsemi does not convey any license under any of its intellectual property rights nor the rights of others. onsemi products are not designed, intended, or authorized for use as a critical component in life support systems or any FDA Class 3 medical devices or medical devices with a same or similar classification in a foreign jurisdiction or any devices intended for implantation in the human body. Should Buyer purchase or use onsemi products for any such unintended or unauthorized application, Buyer shall indemnify and hold onsemi and its officers, employees, subsidiaries, affiliates, and distributors harmless against all claims, costs, damages, and expenses, and reasonable attorney fees arising out of, directly or indirectly, any claim of personal injury or death associated with such unintended or unauthorized use, even if such claim alleges that onsemi was negligent regarding the design or manufacture of the part. onsemi is an Equal Opportunity/Affirmative Action Employer. This literature is subject to all applicable copyright laws and is not for resale in any manner. Other names and brands may be claimed as the property of others.

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December, 2020 - Rev. 2 Publication Order Number:

AND90042/D 1

www.onsemi.com

APPLICATION NOTE

AND90042/D

Selection Guide

This application note provides an overview of the different IPM package families, to facilitate the module selection for a specific application and power range.

ON Semiconductor’s IPM allows designers to:

• Reduce system cost thanks to high integration in small foot print packages with excellent cooling performance

• Reduce assembly cost with simple assembly concept

• Reduce time to market with a power stage already optimized to meet the best trade-off between switching characteristics and EMI performance

• Improve reliability with short circuit rated IGBTs driven by rugged gate driver ICs with key protection features, in a rugged transfer mold package

ON Semiconductor proposes different module topologies:

• 3-Phase Inverter modules

• 3-Phase Inverter with PFC (Combo) modules

• Interleave PFC with Input bridge rectifier modules

• Single boost PFC with input bridge rectifier modules

• Bridgeless PFC modules with built in shunt resistor

Reference designs and online simulation tool are available in ON Semiconductor website to facilitate the design and evaluation of IPMs.

Motor Development Kit (MDK) 4 kW Board with Intelligent Power Module SPM31 650 V

SECO-MDK-4KW-65SPM31- GEVB

Description

The SECO−MDK−4KW−65SPM31−GEVB is a development board for three−phase motor drives, part of the Motor Development Kit (MDK). The board features the NFAM5065L4B Intelligent Power Module in a DIP39 package and is rated for 400 Vdc input, delivering continuous power in excess of 1 kW, with the capability of delivering up to 4 kW power for a short period. The board is fully compatible with the Universal Controller Board (UCB), based on the Xilinx Zynq−7000 SoC, which embeds FPGA logic and two Arm^® Cortex^®−A9 processors. As such, the system is fit for high−end control strategies and enables operation of a variety of motor technologies (AC induction motor, PMSM, BLDC, etc.).

Features

•4 kW Motor Control Solution Supplied with up to 410 Vdc

•Compatible with the Universal Controller Board (UCB) FPGA−controller Based on Xilinx Zynq−7000 SoC

•Out of the Box Use Cases for FOC and V/F Control with Graphical User Interface (GUI)

•Highly Integrated Power Module NFAM5065L4B 650 V/50 A High Voltage 3−phase Inverter in a DIP39 Package

•DC/DC Converter Producing Auxiliary Power Supply 15 Vdc – Non−isolated Buck Converter using NCP1063, DC/DC Converter Producing Auxiliary Power Supply 5 Vdc – Non−isolated Buck Converter using FAN8303, and LDO Producing Auxiliary Power Supply 3.3 Vdc – using NCP718

•Three−phase Current Measurement using 3 x NCS20166 Operational Amplifiers

•Three−phase Inverter Voltage and DC−Link Voltage Measurement – using Resistive Voltage Divider Circuit

•512 kB EEPROM I²C – using CAT24C512

•Encoder Interface Compatible with either 3−HALL Sensors 1 Channel Quadrature Encoder

•Temperature Sensing via Build in Thermistor

•Over Current Protection using NCS2250 Comparator Applications

•White Goods

EVAL BOARD USER’S MANUAL www.onsemi.com

Figure 1. SECO−MDK−4KW−65SPM31−GEVB

Collateral

•SECO−MDK−4KW−65SPM31−GEVB

•Universal Control Board (UCB) [1]

•NFAM5065L4B (IPM) [2]

•NCP1063 (15 V non−isolated buck) [3]

•FAN8303 (5 V non−isolated buck) [4]

•NCP718 (3.3 V LDO) [5]

•NCS20166 [6]

(Op−Amp for Current Measurement)

•NCS2250 [7]

(Comparator for Over−current Protection)

•CAT24C512 (EEPROM) [8]

Motor Development Kit Online Simulation

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AND90042

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3~

Protection Gate Bootstrap

Drive 6

6

15 V

3.3 or 5 V RSH

15 V &

3.3 or 5 V RSH

VIN AC

Inverter IPM PFC IPM

Protection

2 DriveGate

Power Supply Analog

PFC-Controller EMI Filter

&

Rectifier

Signal Conditioning Microcontroller

Application Diagram

3-Phase Inverter IPM

• MOSFET/IGBT module in small foot print 12.9 x 12.9 mm PQFN package

• Available in 250 V with RDS(ON) from 0.8 Ω to 1.4 Ω

• Available in 500 V with RDS(ON) from 1.85 Ω to 3.4 Ω

• Achieve high power density thanks to larger PCB land pattern with higher heat dissipation capability

12.9 mm²

SPM7 in PQFN for Up to 80 W Motors

• MOSFET/IGBT module in SMD and Through-Hole package to drive motors up to 200 W

• Can be mounted with heatsink for enhanced heat dissipation (but no screw hole on the package)

• Available in 250 V using MOSFET with RDS(ON) from 0.37 Ω to 1.10 Ω

• Available in 500 V using MOSFET with RDS(ON) from 1.43 Ω to 5.50 Ω

■ FSB50x50A version is optimized for applications running at switching frequency below 10 kHz, for which conduction losses are predominant

■ FSB50x50B version is optimized for applications running at frequency above 10 kHz, for which switching losses are predominant

■ FSB50x50BL version is slow down compared to the B version for better EMI

• Available in 600 V using:

■ RC IGBT, provide higher efficiency at higher current, with good tradeoff between low switching loss, good EMI performance and cost benefit.

■ Super Junction MOSFETs with RDS(ON) from 0.45 Ω to 2.70 Ω for ultra-low conduction losses

• Used in various white good appliances such as dishwashers and washing machine drain pumps, refrigerators as well as in industrial motor drive such as fan, pumps.

SPM5 in SMD and Through-Hole Packages for Up to 200 W Motors

DIP (No Suffix)

Double DIP (T Suffix)

Surface Mount (S Suffix)

• IGBT module in fully molded package with screw hole for easy mounting on heat sink

• Available with 600 V IGBTs, from 4 A to 15 A

• Used in in white goods appliances such as compressors for refrigerators and fans SPM8 for 300 W Range Motors

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• IGBT module with ceramic substrate for optimized heat dissipation and cost

• Available in 600 V, wide portfolio from 5 A to 30 A for scalable power class within the same foot print

• NFA41560R42 and NFA42060R42 are 15 A and 20 A modules based on FS4 RC IGBTs for cost optimization, good EMI performance

• Used in room air conditioning ranging from 1 horse power to 3 horse power SPM45 for 1 kW to 3 kW Motors

• IGBT module in a Single-In-Line package for vertical mounting on the PCB

• It is based on an IMS substrate for high mounting density and good heat spreading, fully over molded for enhanced electrical isolation

• SIPK is pin compatible with SIP1A and SIP05F. It also has same mounting hole position with SIP05F

• SIPK available in 600 V 5 A and 10 A SIP-K for Up to 1 kW Range Motors

• 600 V IGBT module in a compact 29.6 x 18.2 mm package

• 3 A device based on IMST and full mold package

• From 5 A to 15 A with exposed Al2O3 substrate for enhanced heat dissipation and reliability

• NFAQ0560R43T/NFAQ1560R43T are 5 A and 15 A modules based on FS4 RC IGBTs, enabling a higher power density in compact sized package with cost optimization

• Used in white good appliance such as washing machines and in industrial motor drive such as fans, with power ranging from 700 W to 1 kW

Compact IPM in DIP-S6 and DIP-S for 1 kW Range Motors

• IGBT modules with Al2O3 and AlN substrates for best heat dissipation

• Available in 1,200 V from 5 A to 20 A

• Available in 600 V from 15 A to 50 A, 650 V from 20 A to 60 A

• Used in large range of industrial motor drives such as variable frequency drives, servo, pumps, HVAC with powers up to 7 kW

• SPM31 is pin to pin compatible with other suppliers in the market, offering dual source capability

• SPM31 with FS4 IGBT offers a more cost effective solution for high performance applications. It offers higher efficiency than SPM3V for switching frequencies above 10 kHZ

• SPM3V is running at higher volume and offers a more cost effective solution for applications demanding less performance

• AQG324 Automotive version available under ASPM27 package family, for e-compressor and other auxiliary motor drives for EV/HEV

• ASPM27v3 based on FS4 IGBTs, optimized with lower switching losses for fast switching application with good EMI trade off:

■ NFVA33065L42 shows similar losses as NFVA33065L32 but better EMI

■ NFVA3-50/60-65L42 shows lower losses than the NFVA3-40/50-65L32, allowing faster switching or higher current rating for similar EMI performance

SPM31, SPM3V and ASPM27 for 7 kW Motors

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• IGBT inverter combined with PFC stage

• Available in 600 V 10 A with PFC based on Super Junction Mosfet and Silicon Carbide diode optimized for 100 kHz switching frequency range

• Available in 600 V 15 A with PFC based on IGBT and silicon diode, for 20 kHz ~ 40 kHz switching frequency

• In SIP2A Single In Line package is available with straight leads or 90deg bend leads for vertical and horizontal mounting on PCB

3~

Drive 6

6

15 V

3.3 or 5 V RSH

15 V &

3.3 or 5 V RSH

VIN AC

Protection

2 DriveGate

Power Supply Analog

&

Rectifier

3-Phase Inverter with PFC Combo Module Overview

SIP2A Combo Module

• IGBT modules with Al2O3 and AlN substrate for best heat dissipation

• Available in 1,200 V from 10 A to 50 A

• Available in 600 V from 30 A to 75 A, 650 V from 50 A to 75 A

• Used in large range of industrial motor drives such as variable frequency drives servo, pumps, HVAC with powers up to 10 kW

• AQG324 Automotive version available under ASPM34 package family, for e-compressor and other auxiliary motor drives for EV/HEV

• SPM49 is pin to pin compatible with other suppliers in the market, offering dual source capability

• SPM49 with FS4 IGBT offers a more cost effective solution for high performance applications. It offers higher efficiency than SPM34 for switching frequencies above 10 kHz

SPM49, SPM34 and ASPM34 for 10 kW Motors

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3~

Drive 6

6

15 V

3.3 or 5 V RSH

15 V &

3.3 or 5 V RSH

VIN AC

Protection

2 DriveGate

Power Supply Analog

&

Rectifier

PFC Modules with/without Input Bridge Rectifier

• SPM2V 32 with Al2O3 and AlN substrate for best thermal dissipation

• Available in 600 V from 30 A to 50 A

• Available with Silicon Carbide diode for enhanced thermal and EMI performance

• Optimized for 40 kHz ~ 60 kHz switching frequency Interleave PFC with Input Bridge Rectifier

CIN VFO IN(X) IN(Y) VDD VSS

OUT(X)

OUT(Y) (11) RTH (12) VTH (1) CIN (3) VFO (4) IN(X) (5) IN(Y)

(2)(6)(10) VSS (31) N(P)

(24)(25) P

(29) X (28) P(X)

(32) P(R)

(13)(14) N(R) NTC

Thermistor

(8)(9) VDD

(26) P(Y)

(30) Y

(18)(19) R (22)(23) S

• SPM3V package with Al2O3 and AlN substrate for best heat dissipation

• Available in 600 V from 40 A to 60 A Bridgeless PFC Module with Built-In Shunt Resistor

Shunt Resistor CIN

VFO IN(S) IN(R) VSS VDD

OUT(S)

OUT(R) (20) VTH (19) RTH (8) CIN

(6) VFO (5) IN(S) (4) IN(R) (1) VDD

(25) R (26) S

(24) N ThermistorNTC

(2) VSS

(27) PR

(22) NSENSE (21) VAC−

CFOD (7) CFOD

Q1 D3Q 2 D4

D1 D2

• SPM45 with ceramic substrate and SPM3V with Al2O3 substrate for enhanced heat dissipation

• Available in 600 V, from 20 A to 30 A Single Boost PFC with Input Bridge Rectifier

CSC CFOD VFO IN COM VCC

OUT

(21,22) P

(24) L

(25) PR ThermistorNTC

(26) R (27) S (5) IN

(2~4) COM (1) VCC (6) VFO (7) CFOD (8) CSC (10) VTH (9) RTH

(13~16) N (17~20) NR

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AND90042

AND90042/D

PDF  IDsw

All other brand names and product names appearing in this document are trademarks of their respective holders.

ON Semiconductor and the ON Semiconductor logo are trademarks of Semiconductor Components Industries, LLC dba ON Semiconductor or its subsidiaries in the United States and/or other countries. ON Semiconductor owns the rights to a number of patents, trademarks, copyrights, trade secrets, and other intellectual property. A listing of ON Semiconductor’s product/patent coverage may be accessed at www.onsemi.com/site/pdf/Patent-Marking.pdf. ON Semiconductor reserves the right to make changes without further notice to any products herein. ON Semiconductor makes no warranty, representation or guarantee regarding the suitability of its products for any particular purpose, nor does ON Semiconductor assume any liability arising out of the application or use of any product or circuit, and specifically disclaims any and all liability, including without limitation special, consequential or incidental damages. Buyer is responsible for its products and applications using ON Semiconductor products, including compliance with all laws, regulations and safety requirements or standards, regardless of any support or applications information provided by ON Semiconductor. “Typical” parameters which may be provided in ON Semiconductor data sheets and/or specifications can and do vary in different applications and actual performance may vary over time. All operating parameters, including “Typicals” must be validated for each customer application by customer’s technical experts. ON Semiconductor does not convey any license under its patent rights nor the rights of others.

ON Semiconductor products are not designed, intended, or authorized for use as a critical component in life support systems or any FDA Class 3 medical devices or medical devices with a same or similar classification in a foreign jurisdiction or any devices intended for implantation in the human body. Should Buyer purchase or use ON Semiconductor products for any such unintended or unauthorized application, Buyer shall indemnify and hold ON Semiconductor and its officers, employees, subsidiaries, affiliates, and distributors harmless against all claims, costs, damages, and expenses, and reasonable attorney fees arising out of, directly or indirectly, any claim of personal injury or death associated with such unintended or unauthorized use, even if such claim alleges that ON Semiconductor was negligent regarding the design or manufacture of the part. ON Semiconductor is an Equal Opportunity/Affirmative Action Employer. This literature is subject to all applicable copyright laws and is not for resale in any manner.

LITERATURE REQUESTS

Email Requests to: [email protected] ON Semiconductor Website: www.onsemi.com

TECHNICAL SUPPORT

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Voice Mail: 1 800-282-9855 Toll Free USA/Canada Phone: 011 421 33 790 2910

Europe, Middle East and Africa Technical Support:

Phone: 00421 33 790 2910

For additional information, please contact your local Sales Representative

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