Author(s)
政木, 清孝; 佐野, 雄二
Citation
沖縄工業高等専門学校紀要 = Bulletin of Okinawa National
College of Technology(7): 1-10
Issue Date
2013-03
URL
http://hdl.handle.net/20.500.12001/18694
1 ؗථࢥުࣞ൝ڠࢷܮါȁల7 ȇp.1-10, 2013 ISSN:1881-722X
ᨺᑕග &7 ࡼࡿ㗪㐀࣑ࣝࢽ࣒࢘ྜ㔠ࡢෆᅾḞ㝗ㄪᰝ◚ቯຊᏛⓗホ౯
㸨ᨻᮌΎᏕ㸯㸪బ㔝㞝㸰 㸯Ἀ⦖ᕤᴗ㧗➼ᑓ㛛Ꮫᰯ ᶵᲔࢩࢫࢸ࣒ᕤᏛ⛉㸪㸰ᰴᘧ♫ ᮾⰪ せ᪨ 㗪㐀࣑ࣝࢽ࣒࢘ྜ㔠ࡢ⑂ປ◚ቯ≉ᛶࡣࠊ㗪㐀Ⓨ⏕ࡋࡓᮦᩱෆ㒊ࡢ㗪㐀Ḟ㝗ࡢᩘࡸࡁࡉࡼࡿ ࡇࢁࡀࡁ࠸ࠋࡑࡢࡓࡵ㒊ᮦෆ㒊ࡢ㗪㐀Ḟ㝗ࡢ㠀◚ቯ᳨ᰝホ౯ࡀ㔜せ࡛࠶ࡿࡀࠊᮏ◊✲࡛ࡣᨺᑕග ࢆ⏝ࡋࡓ᩿ᒙᙳᢏ⾡㸦CT㸧ὀ┠ࡋࡓࠋᨺᑕග CT ࡼࡗ࡚ヨ㦂∦ෆ㒊ࡢḞ㝗ㄪᰝ◚ቯຊᏛⓗᡭ ἲᇶ࡙ࡃḞ㝗ࡢホ౯ࢆ⾜࠸ࠊ㗪㐀Ḟ㝗ࡀ⑂ປ≉ᛶཬࡰࡍᙳ㡪ࢆᐃ㔞ⓗண ࡋࡓࠋෆᅾḞ㝗ࢆㄪᰝ ࡋࡓヨ㦂∦ࡘ࠸࡚⑂ປヨ㦂ࢆᐇࡋࡓࡇࢁࠊෆᅾࡍࡿ㗪㐀Ḟ㝗ࡢᙧ≧࣭ศᕸ≧ែࡼࡗ࡚ࡣࠊ᳨ฟ ࡉࢀࡓḞ㝗ࡢⲴ㔜㍈᪉ྥࡢᢞᙳ㠃✚ࡽᛂຊᣑಀᩘࢆ⟬ฟࡍࡿ୍⯡ⓗ࡞᪉ἲࡼࡿホ౯ࡀ㐺ษ࡛ ࡞࠸ࡇࡀ᫂ࡽ࡞ࡗࡓࠋࡓࡔࡋࠊᏳഃࡢホ౯࡞ࡿࡓࡵࠊᐇ⏝ⓗࡣၥ㢟࡞࠸ࡇࢆ♧ࡋࡓࠋ ࣮࣮࢟࣡ࢻ㸸ᨺᑕගࠊ᩿ᒙᙳᢏ⾡ࠊ㗪㐀࣑ࣝࢽ࣒࢘ࠊ㗪㐀Ḟ㝗ࠊᛂຊᣑಀᩘ 㸯㸬⥴ゝ ᵓ㐀≀ࡢᦆയࡣ⑂ປࡼࡿࡇࡀከࡃࠊ࡞࡛ࡶ⾲㠃ࡽ◚ቯࡍࡿሙྜࡀ༙ࢆ༨ࡵࡿࠋࡋࡋࠊ㍺ ㏦ᶵჾ࡞ከ⏝ࡉࢀ࡚࠸ࡿ࣑ࣝࢽ࣒࢘ྜ㔠〇ࡢ㗪㐀㒊ရࡸࢲ࢝ࢫࢺ㒊ရࡣࠊᮦᩱෆ㒊ከࡃࡢ㗪 㐀Ḟ㝗ࢆྵࡴࡓࡵࠊᮦᩱෆ㒊ࡢ㗪㐀Ḟ㝗ࢆ㉳Ⅼࡋ࡚⑂ປ◚ቯࡍࡿྍ⬟ᛶࡀ࠶ࡿࠋࡇࡢࡼ࠺࡞ᮦᩱෆ㒊 ࡢ㗪㐀Ḟ㝗ࡀࡁࡢⓎ⏕㉳Ⅼ࡞ࡿሙྜࡣ⾲㠃ࡽࡁࡢⓎ⏕ࡸ㐍ᒎࢆ᳨ฟ࡛ࡁ࡞࠸ࡓࡵࠊ㒊ᮦࡢ✺ ↛◚ቯࢆᘬࡁ㉳ࡇࡍྍ⬟ᛶࡀ࠶ࡾࠊࡁ࡞ᨾ⧅ࡀࡾࡡ࡞࠸㹿ࡑࡢࡓࡵࠊᮦᩱෆ㒊ࡢ㗪㐀Ḟ㝗ࡢ ṇ☜࡞ᢕᥱホ౯ࡀᚲせ࡛࠶ࡿࠋ ᮦᩱෆ㒊ࡢ㗪㐀Ḟ㝗ࢆㄪᰝࡍࡿࡣᗄࡘࡢ㠀◚ቯ᳨ᰝᡭἲࡀ࠶ࡿࡀࠊ᭱㏆࡛ࡣ X ⥺ࡼࡿ᩿ᒙᙳ ᢏ⾡㸦Computing Tomography : CT㸧ࡀὀ┠ࡉࢀ࡚࠸ࡿࠋ㏆ᖺ࡞ࡗ࡚ࠊ⏘ᴗ⏝ X ⥺ CT ⨨ࡢග※ࡢȣ ࢫ࣏ࢵࢺࡀ㐍ࡳࠊᮦᩱෆ㒊ࡢᚤᑠ࡞Ḟ㝗ࡲ࡛ࡶ⏘ᴗ⏝ X ⥺ CT ⨨ࡼࡗ᳨࡚ฟࡀྍ⬟࡞ࡾࡘࡘ࠶ ࡿࡀࠊⴭ⪅ࡽࡣࡑࢀඛ❧ࡕࠊ㧗㍤ᗘ࣭㧗࢚ࢿࣝࢠ࣮࡛ᖹ⾜ᗘࡀ㧗࠸ᆺᨺᑕගタ㸦SPring-8㸧ࡢᨺ ᑕගࢆ⏝ࡋࡓ CT㸦ᨺᑕග CT㸧ࡢ◊✲ࢆ⾜ࡗ࡚ࡁࡓࠋࡑࡢ㐣ཤࡢ୍㐃ࡢ◊✲ࡼࡾࠊⴭ⪅ࡽࡣ㏻ᖖࡢ ⑂ປヨ㦂࡛⏝ࡉࢀࡿࢧࢬ㸦┤ᚄᩘ mm㸧ࡢ࣑ࣝࢽ࣒࢘ྜ㔠Წ࠾࠸࡚ࠊヨᩱෆ㒊ࡢ㗪㐀Ḟ㝗ࡢ ᵝᏊࡸ⑂ປࡁ㐍ᒎᣲືࡘ࠸࡚ࠊ㠀◚ቯ࡛୕ḟඖⓗほᐹࡍࡿᡭἲࢆ☜❧ࡋࡓ 1)-4)ࠋᮏ◊✲࡛ࡣᮦᩱ ෆ㒊ࡢ㗪㐀Ḟ㝗ࢆ㉳Ⅼࡍࡿ⑂ປ◚ቯࡢ㜵Ṇࢆࡓࡿ┠ⓗࡋࠊᨺᑕග CT ࢆ⏝࠸ࡓᮦᩱෆ㒊ࡢ㗪㐀Ḟ 㝗ㄪᰝࠊᛂຊᣑಀᩘࢆ⏝࠸ࡓᐃ㔞ⓗホ౯ࢆヨࡳࡓࠋ౪ヨᮦ࠾ࡼࡧᐇ㦂᪉ἲ ౪ヨᮦ࠾ࡼࡧヨ㦂∦ᙧ≧ᐇ㦂ᮦᩱ ౪ヨᮦࡣᕷ㈍ࡢ Al-Si-Mg ⣔㗪㐀࣑ࣝࢽ࣒࢘ྜ㔠ࡢ AC4CH ࢆ⏝ࡋࡓࠋ⣲ᮦࡢ㗪㎸ࡳࡣࠊ㗪㐀 Ḟ㝗ࡢⓎ⏕ࢆ㜵Ṇࡍࡿࡓࡵࡢ≉ู࡞⁐ฎ⌮࡞ࢆࡉࡎࠊ㔠ᆺࢆ⏝࠸ࡿ㏻ᖖࡢ㔜ຊ㗪㐀࡚ࠊᗏ㠃ᖜ ⣙ 150mm × ᗏ㠃ཌࡉ⣙ 22mm × 㧗ࡉ⣙ 100mm ࡢ⯚ᙧࣈࣟࢵࢡࢆసᡂࡋࡓࠋࡑࡢᚋࠊ⯚ᙧࣈࣟࢵࢡࡘ ࠸࡚ࡣࠊ⁐య㸦813K × 4hrs ಖᣢᚋỈ෭㸧ຠ㸦433K × 4hrs㸧ࡢ T6 ⇕ฎ⌮ࢆࡋࡓࠋᮏ◊✲࡛⏝ ࡍࡿヨ㦂∦ࡣࠊᅗ 1 ♧ࡍ᭱ᑠ㒊┤ᚄ 7mm ࡢ༢⣧࡞◁ィᆺࡢᅇ㌿᭤ࡆ⑂ປヨ㦂∦࡛࠶ࡾࠊ⣲ᮦࡢ⯚ ᙧୗ㠃ࡽࡢ㧗ࡉ⣙ 30mm ࡢ⨨ヨ㦂∦ࡢ୰ᚰ㍈ࡀࡰ୍⮴ࡍࡿࡼ࠺࡞⨨ࡽ 19 యษฟࡋࡓࠋ ヨ㦂∦ࡣᶵᲔຍᕤࡢᚋࠊ୰ኸ㒊ࢆ㸡400 ࡽ㸡2000 ࡢ࢚࣓࣮ࣜ⣬ࢆ⏝࠸࡚◊☻ࡋࠊ᪕┙ࡼࡿຍᕤയ ࢆ㝖ཤࡋࡓࠋࡇࡢヨ㦂∦ᙧ≧ࡢᛂຊ㞟୰ಀᩘࡣȘ=1.05 ࡛࠶ࡿࠋ౪ヨᮦࡢගᏛ㢧ᚤ㙾ほᐹࡼࡿ⤌⧊ほ ᐹ⤖ᯝࢆᅗ 2 ♧ࡍࠋ⤌⧊ࡣᆒ㉁࡞ࢹࣥࢻࣛࢺ≧⤌⧊࡛࠶ࡾࠊ⤖ᬗ⢏ࡢࡁࡉࢆ⾲ࡍᣦᶆࡢḟࢹࣥ ࢻࣛࢺ࣮࣒㛫㝸㸦DAS II㸸dendrite arm spacing㸧ࡀ⣙ 30Pm ࡛࠶ࡗࡓࠋ
ᐇ㦂᪉ἲ ᮏ◊✲࡛ࡣࠊヨ㦂∦ෆ㒊Ꮡᅾࡍࡿ㗪㐀Ḟ㝗ࡽࡢ⑂ປࡁⓎ⏕ᣲືࢆᐃ㔞ⓗホ౯ࡍࡿࡓࡵࠊ௨ୗ ࡢᡭ㡰࡛◊✲ࢆᐇࡋࡓࠋ 1㸬ᨺᑕග CT ࡼࡿヨ㦂∦ࡢࢫࢡ࣮ࣜࢽࣥࢢ ヨ㦂∦ෆ㒊ࡢ㗪㐀Ḟ㝗ㄪᰝ࠾ࡼࡧィ ࠊ⑂ປヨ㦂⏝ࡢヨ㦂∦ࡢ㑅ᐃࠋ 2㸬㑅ᐃࡋࡓヨ㦂∦ࡢ࣮ࣞࢨࣆ࣮ࢽࣥࢢฎ⌮ ⑂ປヨ㦂ࡢ⾲㠃ࡁⓎ⏕ࢆᢚไࡍࡿࡓࡵࠊヨ㦂∦⾲㠃ᅽ⦰ṧ␃ᛂຊࢆࠋ 3㸬⑂ປヨ㦂ࡢᐇ 㗪㐀Ḟ㝗ࡢᐃ㔞ⓗホ౯ጇᙜᛶࡢ☜ㄆࠋ ヨ㦂∦ࡢࢫࢡ࣮ࣜࢽࣥࢢ ࡲࡎ⏝ពࡋࡓ࡚ࡢヨ㦂∦ࡘ࠸࡚ࠊᨺᑕග CT ࢆ⏝࠸ࡓෆᅾḞ㝗ࡢᙧ≧ࠊ⨨ࠊ㔞࡞ࢆㄪᰝࡋࡓࠋ ᨺᑕග CT ࡣࠊ⊂❧⾜ᨻἲே ⌮Ꮫ◊✲ᡤࡀᡤ᭷ࡋࠊබ┈㈈ᅋἲே 㧗㍤ᗘග⛉Ꮫ◊✲ࢭࣥࢱ࣮ 㸦JASRI㸧ࡀ⟶⌮࣭㐠㌿ࢆ⾜࠺ࠊරᗜ┴ࡢ☻⛉Ꮫබᅬ㒔ᕷ࠶ࡿᆺᨺᑕගタ㸦SPring-8㸧ࢆ⏝ࡋ
Fig.2 Microstructure of tested material. 400Pm Unit : mm
Fig. 1 Shape of the test specimen.
5 ȭ ȭ 0 ῝ ࢧ
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沖縄高専紀要 第 7 号Ȫ2013ȫ
ࡓࠋࠕSPring-8ࠖࡣࠊࠕSuper Photon ring-8 GeVࠖ⏤᮶ࡋ࡚ྡࡅࡽࢀࠊගࡰ➼ࡋ࠸㏿ᗘࡲ࡛ຍ㏿ ࡋࡓ㟁Ꮚࢆᙉຊ࡞☢ሙ࡛㐍⾜᪉ྥࢆ᭤ࡆࡓⓎ⏕ࡍࡿ㟁☢Ἴ㸦ᨺᑕග㸧ࢆ⏝ࡋ࡚ྛ✀ࡢ ᐃࡀ⾜࠼ ࡿタ࡛࠶ࡾࠊ✚ࣜࣥࢢ᪉ᘧࡢ X ⥺ග※㸦➨㸱ୡ௦ࢩࣥࢡࣟࢺࣟࣥᨺᑕග※㸧ࡋ࡚ࡣୡ⏺᭱㧗ࡢ࢚ ࢿࣝࢠ࣮ࢆ᭷ࡋ࡚࠸ࡿᨺᑕගタ࡛࠶ࡿࠋᮏ◊✲࡛ࡣࠊ⏘ᴗ⏝ࣅ࣮࣒ࣛࣥࡢ BL19B2 ࢆ⏝ࡋࠊࡑ ࡢ➨ 1 ࣁࢵࢳ࡚ ᐃࢆ⾜ࡗࡓࠋࡇࡢࡁࡢࣁࢵࢳෆ㒊ࡢᵝᏊほᐹయ⣔ࢆᅗ 3 ♧ࡍࠋX ⥺࢚ࢿࣝࢠ ࣮ࢆ 28keV タᐃࡋࠊ㏻ᖖ࡛ࡣⓑⰍࡢᨺᑕගࢆ༢⤖ᬗ Si ࡼࡾ༢Ⰽࡋ࡚ࠊヨ㦂∦ධᑕࡋࡓࠋヨ㦂 ∦㏱㐣ീࡢᙳࡣヨ㦂∦᳨ฟჾ㸦෭༷ CCD ࣓࢝ࣛ㸧ࡢ㊥㞳ࢆ 800mm ࡋ࡚ࠊヨ㦂∦ࡢ᭱ᑠ᩿㠃⨨ ࢆ୰ᚰࡍࡿཌࡉ⣙ 4mm ࡢ㡿ᇦࢆᑐ㇟⾜ࡗࡓࠋࡇࡢほᐹయ⣔࡛ࡢᐇຠⓗ࡞ࣆࢡࢭࣝࢧࢬࡣ⣙ 2.85Pm/pixel ࡛࠶ࡿࠋヨ㦂∦ࡢᵓᡂᚲせ࡞㏱㐣ീࡣ 0~180 ᗘࡲ࡛ 0.5 ᗘࡈࠊ✚⟬㛫 2 ⛊࡚ ྲྀᚓࡋࡓࠋ࡞࠾ࠊ⏬ീᵓᡂ࠶ࡓࡗ࡚ࡣࠊSPring-8 ഃ࡛ᥦ౪ࡋ࡚࠸ࡿࢥ࣮ࣥ࣎ࣜࣗࢩ࣭ࣙࣥࣂࢵࢡࣉ ࣟࢪ࢙ࢡࢩࣙࣥࣝࢦࣜࢬ࣒ᇶ࡙࠸ࡓᵓᡂࢯࣇࢺࢆ⏝ࡋࡓࠋヨ㦂∦ࡘ࠸࡚ᵓᡂീࢆసᡂࡋ ࡚Ḟ㝗ࢆྍどࡋࡓᚋࠊᮏ◊✲࡛ࡣヨ㦂∦ෆ㒊ࡽࡢ⑂ປࡁⓎ⏕ࢆᑐ㇟ࡍࡿࡓࡵࠊヨ㦂∦ࡢ㍈᪉ྥ ㏱㐣ീࡽෆ㒊㐺ᙜ࡞ࡁࡉࡢḞ㝗ࡀ࠶ࡿヨ㦂∦ࢆ㑅ูࡋࡓࠋࡇࡢ㑅ูࡘ࠸࡚ࡣᚋ㏙ࡍࡿࠋ
(b) Experimental setup for CT
(a) Inside measuring hutch No.1of BL19B2
Fig.3 Synchrotron radiation CT
࣮ࣞࢨࣆ࣮ࢽࣥࢢฎ⌮ 㑅ูࡋࡓヨ㦂∦ࢆ⑂ປヨ㦂ࡋ࡚ࠊᮦᩱෆ㒊ࡢḞ㝗ࡽ⑂ປ◚ቯࡉࡏࡿࡓࡵࠊヨ㦂∦⾲㠃ࢆ㉳Ⅼࡍ ࡿ⑂ປ◚ቯࢆ㜵Ṇࡍࡿᚲせࡀ࠶ࡿࠋᮏ◊✲࡛ࡣࡇࡢ┠ⓗࡢࡓࡵࠊඛ㑅ᐃࡋࡓヨ㦂∦ᑐࡋ࡚࣮ࣞࢨ ࣆ࣮ࢽࣥࢢฎ⌮ࢆࡋࡓࠋ࣮ࣞࢨࣆ࣮ࢽࣥࢢฎ⌮ࡣࠊᅗ 4 ♧ࡍࡼ࠺ࠊࣃࣝࢫ࣮ࣞࢨࢆỈ୰࡛㔠ᒓ ᮦᩱ⾲㠃↷ᑕࡋࠊࡑࡢࡁⓎ⏕ࡍࡿ㔠ᒓࣉࣛࢬ࣐ࡢ⭾ᙇ࢚ࢿࣝࢠ࣮ࢆỈࡢ័ᛶຊࡼࡗ࡚ᢚ࠼㎸ࡳࠊ ᮦᩱ୰ᙎᛶἼࢆⓎ⏕࣭ఏࡉࡏ࡚ࣆ࣮ࢽࣥࢢฎ⌮ࡍࡿᢏ⾡࡛࠶ࡿࠋᮏ◊✲࡛ࡣඹⴭ⪅ࡽࡀ㛤Ⓨࡋࡓ Nd:YAG࣮ࣞࢨࡢ➨ 2 㧗ㄪἼࢆ⏝࠸ࡿ᪥ᮏᘧ࣮ࣞࢨࣆ࣮ࢽࣥࢢฎ⌮ࢆ㐺⏝ࡋࡓࠋࡇࡢ࣮ࣞࢨࣆ࣮ࢽࣥࢢ ฎ⌮ࡼࡗ࡚ヨ㦂∦⾲㠃㏆ഐᅽ⦰ṧ␃ᛂຊࢆࡍࡿࡇࡀྍ⬟࡛࠶ࡾ 5)-6)ࠊࡇࡢᅽ⦰ṧ␃ᛂຊࢆ ⏝ࡋ࡚⾲㠃ࡽࡢࡁⓎ⏕ࢆᢚไࡍࡿࠋ࣮ࣞࢨࣆ࣮ࢽࣥࢢฎ⌮ࡣ㐣ཤࡢ◊✲⤖ᯝࢆࡶ⾲ 1 ࡢ᮲௳ ࡋࡓ 5)ࠋࡇࡢฎ⌮᮲௳࡛ࡉࢀࡿᅽ⦰ṧ␃ᛂຊࡣࠊ㐣ཤࡢ◊✲⤖ᯝࡽ⾲㠃㏆ഐ࡛ 100MPaࠊ⾲㠃ୗ 1mm⛬ᗘ࡛ࡰ 0MPa ࡞ࡿ┤⥺ศᕸ௬ᐃࡋࡓ5)ࠋ SPring-8 Slit 1 Slit 2 Si(111) Monochromator X-ray CCD camera BL19B2 Sample 800mm
⑂ປヨ㦂 ࣮ࣞࢨࣆ࣮ࢽࣥࢢฎ⌮ࡋࡓヨ㦂∦ࢆ⑂ປヨ㦂ࡍࡿࡇ࡛ࠊヨ㦂∦ෆ㒊ࡢ㗪㐀Ḟ㝗ࢆ㉳Ⅼࡋ࡚⑂ປ◚ ቯࢆ⏕ࡌࡿ☜ㄆࡋࠊ㗪㐀Ḟ㝗ࡢᛂຊᣑಀᩘࡼࡿホ౯ࡀ㐺ษ࡛࠶ࡗࡓ᳨ウࡍࡿࠋ㐣ཤࡢ◊✲ࡼ ࡗ࡚ᚓࡽࢀࡓྠ୍ᮦ㸦AC4CH-T6 ᮦ㸧ࡢ⑂ປヨ㦂⤖ᯝ㸦S-N ≉ᛶ㸧ࢆᅗ 5 ♧ࡍ5)ࠋᅗ୰ࠕNDࠖࡀ㏻ᖖ ࡢ㗪㐀ࡼࡗ࡚స〇ࡋࡓ㗪㐀Ḟ㝗ࡢከ࠸ヨ㦂∦ࠊᅗ୰ࠕDGࠖࡀ㗪㐀ࡢ⁐⬺࢞ࢫฎ⌮ࡼࡗ࡚㗪㐀 Ḟ㝗ࡢⓎ⏕ࢆᢚไࡋࡓヨ㦂∦ࠊࡑࡋ࡚ᅗ୰ࠕDG-LPࠖࡀࠕDGࠖᮦ࣮ࣞࢨࣆ࣮ࢽࣥࢢฎ⌮ࢆࡋࡓヨ㦂 ∦࡛࠶ࡿࠋྛᮦࡢ⑂ປ㝈ᗘ㸦107ᅇ⑂ປᙉᗘ㸧ࡣࠊND ᮦ㸸100MPaࠊDG ᮦ㸸130MPaࠊDG-LP ᮦࡀ 160MPa
࡛࠶ࡿࠋࡇࡢヨ㦂⤖ᯝࢆᇶࠊヨ㦂∦ࡢෆ㒊ほᐹࡼࡗ᳨࡚ฟࡉࢀࡓ㗪㐀Ḟ㝗ࡢࡁࡉࡼࡗ࡚ࠊ160MPaࠊ 180MPaࠊ200MPa ࡢ࠸ࡎࢀࡢᛂຊᖜ࡚⑂ປヨ㦂ࢆᐇࡍࡿࡇࡋࡓࠋ⑂ປヨ㦂ࡣࠊᅗ 6 ♧ ࡍⴭ⪅ࡽࡢ㛤Ⓨࡋࡓ㐃ᘧᑠᆺ∦ᣢࡕᅇ㌿᭤ࡆ⑂ປヨ㦂ᶵ㸦ᅇ㌿ᩘ 3000rpm㸧ࢆ⏝ࡋࡓ4)ࠋ
Fig.5 S-N diagram of AC4CH-T6 material5). Fig.6 Cantilever type fatigue machine.
104 105 106 107
100 200 300
Number of cycles to failure Nf , cycles
S tr es s a m plitude V a , MP a DG–LP DG ND /HQV PDWHULDO 3ODVPD /DVHU ,Q WKH ZDWHU 6KRFN ZDYH
Fig.4 Laser Peening treatment.
Pulse energy
Spot diameter
Pulse number density
100 [mJ]
0.6 [mm]
27.3 [pulse/mm
2]
5
ึᮇᑍἲࢆᑐ㇟ࡋ࡚ᛂຊᣑಀᩘࡢ⟬ฟࢆ⾜ࡗࡓࠋࡋ࡚ヨ㦂∦ No.2008-5 㛵ࡍࡿᛂຊᣑಀᩘ ࡢィ⟬⤖ᯝࢆᅗ 8 ♧ࡍࠋࡇࡢヨ㦂∦ᑐࡋ࡚ࡣࠊ㈇Ⲵᛂຊᖜࡋ࡚ 200MPa ࢆᐃࡋ࡚࠸ࡿࠋ AC4CH-T6ᮦࡢ㐣ཤࡢ◊✲ࡽࠊ㗪㐀Ḟ㝗ࡢᛂຊᣑಀᩘࡀ 1.5MPam1/2ࢆ㉸࠼ࡿࡁࡢⓎ⏕ࡀணࡉ ࢀࡇࡽ8) 9)ࠊ ࠼ࡤᅗ 8 ♧ࡉࢀࡓ㗪㐀Ḟ㝗 DࠊEࠊF ࡣ࠸ࡎࢀࡶ⑂ປࡁࡀⓎ⏕ࡍࡿ᮲௳ࢆ‶ࡓ ࡋ࡚࠸ࡿࡇ࡞ࡿࠋ ⑂ປヨ㦂◚㠃ほᐹ 㑅ᐃࡋࡓヨ㦂∦࣮ࣞࢨࣆ࣮ࢽࣥࢢฎ⌮ࢆᐇࡋࠊヨ㦂∦ẖタᐃࡋࡓᛂຊᖜ࡛⑂ປヨ㦂ࢆ⾜ࡗࡓ ⤖ᯝࠊ࡚ࡢヨ㦂∦ࡀ⑂ປ◚ቯࡋࡓࠋᮏ◊✲࡛ࡣࡋ࡚ࠊヨ㦂∦ No.2008-5 ࡘ࠸᳨࡚ウࢆ⾜࠺ࠋヨ 㦂∦ No.2008-5 ࡢ⑂ປ◚㠃ࡢ࣐ࢡࣟ┿ࢆᅗ 9 ♧ࡍࠋ࣐ࢡࣟ┿ࡽࡣᅗ୰▮༳㒊ศ⑂ປࡁࡢⓎ ⏕㉳Ⅼࡀ࠶ࡿࡇࡀࢃࡿࠋᅗ 8 ♧ࡋࡓࡼ࠺ࠊᮏヨ㦂∦୰Ꮡᅾࡍࡿẚ㍑ⓗࡁ࡞୕ಶࡢ㗪㐀Ḟ㝗 ࡢᛂຊᣑಀᩘࡣࡁࡢⓎ⏕ୗ㝈⏺ 1.5MPam1/2ࢆୖᅇࡿ್࡛࠶ࡾࠊ≉᭱ࡶ㧗࠸ᛂຊᣑಀᩘ࡞ࡗࡓ 㗪㐀Ḟ㝗 D ࡀ⑂ປࡁࡢⓎ⏕㉳Ⅼ࡞ࡿࡇࡀணࡉࢀࡓࠋࡋࡋࠊ⑂ປ◚㠃ࢆ㉮ᰝᆺ㟁Ꮚ㢧ᚤ㙾 㸦SEM㸧ࡼࡗ࡚ほᐹࡋࡓ⤖ᯝࢆᅗ 10 ♧ࡍࡼ࠺ࠊ⑂ປࡁⓎ⏕㉳Ⅼ㏆ࡣ⣽㛗࠸⥺≧ࡢ㗪㐀Ḟ 㝗ࡀほᐹࡉࢀࡓࠋࡇࡢ㗪㐀Ḟ㝗ࡣࠊᨺᑕග CT ࡼࡗ࡚ほᐹࡉࢀࡓ㗪㐀Ḟ㝗 F ᥎ ࡉࢀࡿࠋᅗ 9 ࡢ⑂ ປ◚㠃ࡢ࣐ࢡࣟ┿ࡽࡣࠊᅗ୰ࡢ G ࡢ⨨ࡶ᭱⤊◚㠃ࡣ␗࡞ࡿᵝ┦ࡀ☜ㄆࡉࢀࡓࠋᨺᑕග CT ࡢ ほᐹࡼࢀࡤࠊᅗ୰ G ࡢ⨨ࡣ㗪㐀Ḟ㝗 E ࡀᏑᅾࡋ࡚࠸ࡿ㡿ᇦ࡛࠶ࡿࡀࠊ᫂░࡞㗪㐀Ḟ㝗ࡣ☜ㄆࡉࢀ Defect D E F Area [Pm2] 2.6810 5 2.42105 7.92104 KImax [MPam1/2 ] 3.14 2.60 2.07
Fig.8 Example of stress intensity factor estimation of defects. (Specimen No.2008-5)
Defect D Defect E
Defect F
1mm
Fig.9 Macro image of fracture surface. G
Crack initiation site
Specimen No.2008-5 Va : 200 [MPa]
Nf : 3896704 [cycles]
沖縄高専紀要 第 7 号Ȫ2013ȫ 7 ࡞ࡗࡓࠋࡇࡢ⨨ࢆ SEM ࡼࡗ࡚ヲ⣽ほᐹࡋࡓࡇࢁࠊ◚㠃ࡣᅗ 11 ♧ࡍࡼ࠺㠀ᖖᖹᆠ࡞㠃 ࡛ᵓᡂࡉࢀ࡚࠸ࡿࡇࡽࠊᨃࡁ㛤◚㠃(ὀ1)᥎ ࡉࢀࡓࠋࡲࡓࠊࡇࡢᖹᆠ࡞◚㠃ୖࡣࠊᚤᑠ࡞࣎ ࢻ(ὀ2)ࡀ↓ᩘほᐹࡉࢀࡓࠋ ◚ቯ㉳Ⅼ㗪㐀Ḟ㝗ᙧ≧ ᛂຊᣑಀᩘࡢ್ࡀࡁⓎ⏕ୗ㝈⏺್ࡼࡾࡶࡁ࠸ぢ✚ࡶࡽࢀࡓ㗪㐀Ḟ㝗࠾࠸࡚ࠊ⑂ປࡁⓎ⏕ ㉳Ⅼ࡞ࡽ࡞ࡗࡓ⌮⏤ࡘ࠸᳨࡚ウࡍࡿࠋ㗪㐀Ḟ㝗ࡢᛂຊᣑಀᩘࡘ࠸࡚ࡣࠊ㏻ᖖࠊⲴ㔜㍈᪉ྥ ᢞᙳࡋࡓ㠃✚ࢆࡶᮧୖࡽࡢ᪉ἲࢆ⏝࠸࡚ィ⟬࣭ホ౯ࡉࢀࡿࡓࡵࠊᮏ◊✲࠾࠸࡚ࡶほᐹࡉࢀࡓ㗪㐀 Ḟ㝗ࢆ㍈᪉ྥᢞᙳࡋࡓ㠃✚ࢆ⏝࠸࡚⟬ฟࡋࡓࠋᙜึࠊ㗪㐀Ḟ㝗ࡣᅗ 12 ♧ࡍࡼ࠺࡞ẚ㍑ⓗࡁ࡞ᘬ ࡅᕢࡢࡼ࠺࡞ࡶࡢࢆணࡋ࡚࠸ࡓࡀࠊ◚㠃ୖ⌧ࢀࡓࡢࡣᅗ 10 ࡸᅗ 11 ♧ࡋࡓࡼ࠺࡞ᑠࡉ࡞࣎ࢻ≧ Ḟ㝗ࡢ㞟ྜయ࡛࠶ࡗࡓࠋࡑࡇ࡛ࠊᨵࡵ࡚ᨺᑕග CT ࡢᵓᡂ⏬ീࡘ࠸࡚☜ㄆࢆ⾜ࡗࡓࠋ 㗪㐀Ḟ㝗ࡢᛂຊᣑಀᩘࡀ᭱ࡶࡁࡃぢ✚ࡶࡽࢀࡓࡶࢃࡽࡎࠊ⑂ປ◚㠃ୖ࡛ほᐹࡉࢀ࡞ࡗࡓ 㗪㐀Ḟ㝗 D ࡘ࠸࡚ࠊࡑࡢ୕ḟඖᙧ≧ࢆㄪᰝࡋࡓࠋ㗪㐀Ḟ㝗ࢆ୕ḟඖⓗ⌧ࡋࡓࡶࡢࡀᅗ 13 ࡛࠶ࡿࠋ ࡇࡢᅗ࠾࠸࡚ࠊヨ㦂∦㍈᪉ྥࡣ O-Z ᪉ྥᑐᛂࡍࡿࠋࡍ࡞ࢃࡕᅗ 8 ࡢヨ㦂∦㍈᪉ྥᑐࡍࡿ㗪㐀Ḟ㝗 ࡢᢞᙳീࡣᅗ 13 ࡢ X-O-Y 㠃┦ᙜࡍࡿࠋࡇࡢᅗ 13 ࡢ Z-O-X 㠃ࠊY-O-Z 㠃ࡽࠊ㗪㐀Ḟ㝗 D ࡣヨ㦂∦ ㍈᪉ྥ 200Pm ௨ୖࡢ⠊ᅖศᕸࡋࡓᚤᑠ࡞࣎ࢻ≧Ḟ㝗ࡢ㞟ྜయ࡛࠶ࡿࡇࡀࢃࡿࠋࡘࡲࡾࠊࡇࡢ ࡼ࠺࡞㗪㐀Ḟ㝗ࡢሙྜࡣࠊ㍈᪉ྥᢞᙳࡍࡿࡇࡀᚲࡎࡋࡶ㐺ษ࡞ホ౯᪉ἲ࡛ࡣ↓࠸࠸࠼ࡿࠋ ⥆࠸࡚ࡁⓎ⏕㉳Ⅼ㏆ほᐹࡉࢀࡓ㗪㐀Ḟ㝗 F ࡘ࠸࡚ࡶྠᵝࡢㄪᰝࢆ⾜ࡗࡓࠋ㗪㐀Ḟ㝗 F ࢆ୕ḟ ඖⓗ⌧ࡋࡓࡶࡢࢆᅗ 14 ♧ࡍࠋᅗ 13 ྠᵝࠊࡇࡢᅗ࠾࠸࡚ࡶヨ㦂∦㍈᪉ྥࡣ O-Z ᪉ྥᑐᛂࡍ ࡿࠋ㗪㐀Ḟ㝗 F ࡣ㍈᪉ྥ 150Pm ⛬ᗘࡢ⠊ᅖศᕸࡋࡓᚤᑠ࡞࣎ࢻ≧Ḟ㝗ࡢ㞟ྜయ࡛࠶ࡿࡇࡀࢃ ࡿࠋᅗ 10 ♧ࡋࡓ◚㠃ࡢ SEM ほᐹ࠾࠸࡚ࠊ㗪㐀Ḟ㝗 F ࡣ☜㉳Ⅼ㏆☜ㄆࡉࢀ࡚࠸ࡿࡇ 150Pm 500Pm
Fig.10 Fracture surface observed by SEM. (Crack initiation site)
Fig.11 Fracture surface observed by SEM. (Area G in Fig.9) (ὀ 1) ᨃࡁ㛤◚ቯ 㔠ᒓࡢࡐ࠸ᛶ◚ቯ㸦ረᛶኚᙧࢆకࢃࡎᛴ㏿㐍ᒎࡍࡿ◚ቯ㸧ࡢ୍✀࡛࠶ࡾࠊࡁ㛤◚ቯ㸦≉ᐃࡢ⤖ᬗ㠃㸦ࡁ㛤㠃㸧࡛ศ㞳 ◚᩿ࡍࡿ◚ቯᵝᘧ㸧ࡼࡾࡶ◚ቯ㏿ᗘࡀ㐜࠸ሙྜ⏕ࡌࡿ◚ቯᵝᘧࡢࡇࠋᇶᮏⓗࡣࡐ࠸ᛶ◚ቯ࡛ࡣ࠶ࡿࡀࠊࡁ㛤◚ቯࡢࡼ ࠺᫂░࡞⤖ᬗ⢏ࡢࢀ࡞ࡀほᐹࡉࢀ࡞࠸ሙྜࠊࠕᨃࡁ㛤◚ቯࠖ⛠ࡍࡿࡇࡀከ࠸ࠋ (ὀ 2) ࣎ࢻ ࡇࡢሙྜࠕẼᏍࠖࡶゝ࠸ࠊ≀యྵࡲࢀࡿᚤᑠ࡞✵Ὕࡢࡇࠋ
ࡽࠊ⑂ປࡁࡢⓎ⏕㛵ࡋࡓྍ⬟ᛶࡀ࠶ࡿࠋࡋࡋࠊࡇࡢ㗪㐀Ḟ㝗ࡀࡁⓎ㉳Ⅼ࡞ࡗࡓྰࡣ ࡛᫂࠶ࡿࠋ࠸ࡎࢀࡋ࡚ࡶࠊࡇࡢࡼ࠺࡞ᚤᑠ࡞࣎ࢻ≧Ḟ㝗ࡢ㞟ྜయ࡛࠶ࡿ㗪㐀Ḟ㝗࠾࠸࡚ࠊⲴ㔜㍈ ᪉ྥࡢᢞᙳ㠃✚ࢆࡶࡗ࡚௦⾲ᑍἲࡍࡿᛂຊᣑಀᩘࡢホ౯ᡭἲࡣࠊ㗪㐀Ḟ㝗ࡢ㐣ホ౯࡞ࡿྍ⬟ ᛶࡀ࠶ࡿࠋ㐣ᑠホ౯࡛ࡣ࡞࠸ࡓࡵᏳୖࡢၥ㢟ࡣ࡞࠸ࡀࠊࡇࡢࡼ࠺࡞࣎ࢻ≧Ḟ㝗ࡢ㞟ྜయࡢホ౯ࡘ ࠸࡚ࡣࠊⲴ㔜㍈᪉ྥࡢศᕸ≧ែ࡞ࡶྵࡵ࡚᭦࡞ࡿ᳨ウࡀᚲせ࡛࠶ࡿࠋ ⤖ ゝ 㗪㐀࣑ࣝࢽ࣒࢘ྜ㔠ࡢෆᅾḞ㝗ࢆᨺᑕග CT ࡼࡗ࡚ㄪᰝࡋࠊ㗪㐀Ḟ㝗ࡽࡢࡁⓎ⏕ᛂຊᣑ ಀᩘࡢ㛵ಀࡘ࠸࡚ᐃ㔞ⓗ࡞ホ౯ࢆヨࡳࡓ⤖ᯝࠊ௨ୗࡢࡇࡀ᫂ࡽ࡞ࡗࡓࠋ 1㸬ᑠࡉ࡞࣎ࢻ≧ࡢḞ㝗ࡀヨ㦂∦㍈᪉ྥศᩓࡋ࡚Ꮡᅾࡍࡿࡼ࠺࡞ሙྜࠊⲴ㔜㍈᪉ྥࡢᢞᙳ㠃✚ ࢆᇶ‽ࡋࡓᛂຊᣑಀᩘホ౯ࡣᚲࡎࡋࡶⓗ☜࡛ࡣ࡞࠸ࠋࡓࡔࡋࠊᏳഃᛂຊᣑಀᩘࢆぢ✚ ࡶࡿࡓࡵࠊᐇ⏝ୖࡢၥ㢟ࡣ࡞࠸㸬 2㸬ᨺᑕග CT ࡼࡗ࡚࣑ࣝࢽ࣒࢘ྜ㔠ෆ㒊ᏑᅾࡍࡿḞ㝗ᙧ≧ࢆㄪᰝࡋࡓሙྜࠊほᐹࡉࢀࡓḞ㝗 ࡢ୕ḟඖᙧ≧࣭ศᕸ≧ἣ࡞ࡽࠊḞ㝗ࡢᛂຊᣑಀᩘࢆ㐺ษホ౯ࡍࡿࡓࡵࡢᡭἲࢆ☜❧ࡍࡿ ᚲせࡀ࠶ࡿࠋ 100Pm
Fig.12 Example of a casting defect of AC4CH4).
Fig.13 3D-image of the defect D in Fig.8
Z X Y O Y-O-Z X-O-Y Z-O-X 100Pm Y Z O X Y O Z X O whole view
Fig.14 3D-image of the defect F in Fig.8
Z X Y O whole view X-O-Y Z-O-X Y-O-Z Y X O X Z O O Y Z 100Pm
9 沖縄高専紀要 第 7 号Ȫ2013ȫ ㅰ㎡ ᮏ◊✲ࡢ୍㒊ࡣࠊ㸦㈈㸧㧗㍤ᗘග⛉Ꮫ◊✲ࢭࣥࢱ࣮㸦JASRI㸧ࡢᆺᨺᑕගタ㸦SPring-8㸧ࡢ⏘ᴗ⏝ ࣅ࣮࣒ࣛࣥ㸦BL19B2㸧࡛ᐇࡋࡓㄢ㢟␒ྕ 2007B1954ࠊ2008A1887 ࡢᡂᯝࡢ୍㒊࡛࠶ࡿࠋࡲࡓࠊ㸦♫㸧 ᪥ᮏ࣑ࣝࢽ࣒࢘༠ࡢᖹᡂ 20 ᖺᗘࠊᖹᡂ 21 ᖺᗘ࠾ࡅࡿࠕ࣑ࣝࢽ࣒࢘◊✲ຓᡂࠖࡢᑐ㇟ㄢ㢟ࡋ ࡚ᐇࡋࡓࡶࡢ࡛࠶ࡿࠋ㛵ಀྛㅰពࢆ⾲ࡍࡿࠋ ᘬ⏝ᩥ⊩ 㸯㸧బ㔝㞝ࠊᨻᮌΎᏕࠊ⛅⏣㈉୍ࠊஂಖ㐩ஓࠊబ⸨┾┤ࠊᲚཎሀኴ㑻ࠊ࣮ࣞࢨࣆ࣮ࢽࣥࢢฎ⌮ࡋࡓᮦ ᩱࡢ㧗࢚ࢿࣝࢠ࣮ᨺᑕගࡼࡿ㠀◚ቯホ౯ࠊᨺᑕගࠊ21ࠊ270㸫278ࠊ㸦2008㸧 㸰㸧బ㔝㞝ࠊᨻᮌΎᏕࠊ㉺ᬛಖ㞝ࠊ⛅⏣㈉୍ࠊᲚཎሀኴ㑻ࠊᨺᑕගࢆ⏝ࡋࡓ࣐ࢡࣟ CT ࡼࡿ ࣑ࣝࢽ࣒࢘ྜ㔠⑂ປࡁࡢྍどࠊᮦᩱࠊ57ࠊ395㸫400ࠊ㸦2008㸧
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Kiyotaka Masaki㸯, Yuji Sano㸰
㸯Department of Mechanical Systems Engineering, 㸰Toshiba Corporation
Fatigue fracture of casting aluminum alloy is influenced by fatigue crack initiation from a casting defect inside the material. In this study, visualization of casting defects by computing tomography (CT) with synchrotron radiation at SPring-8 was carried out for a casting aluminum alloy AC4CH. Quantitative evaluation by fracture mechanics was performed with the visualization results to estimate the effect of casting defects on the fatigue strength of the material. Compared to the rotating bending fatigue test results, the conventional method using root area parameter tends to overestimate the stress intensity factor of casting defects, depending on the shape and dimensions. Since the conventional method results in a conservative estimation of the stress intensity factor, the method is still useful in actual applications
Key word: Synchrotron radiation, Computing tomography, Casting aluminum alloy, Casting defects, Stress intensity factor