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(1)

000001AX

OB NO.002-21048-2

1009

MD 40B

2

MD 40B

2

50B

2

PARTS LIST

MD 40B2/50B2

Website :

50B

2

PARTS

CATALOG

トーハツ船外機

パーツ カタログ

PARTS CATALOG

〒174-0051

〒812-0892

〒530-0043

〒174-0051

03(3966)3116

092(411)8770

06(6358)2971

03(3966)2222

東京都板橋区小豆沢3-5-4

福岡市博多区東那珂2-10-55

大 阪 市 北 区 天 満 1 - 8 - 2 7

東京都板橋区小豆沢3-5-4

マリン九州

マリン関西

マリン関東

000001AX~

(2)

1. This Parts Catalog provides information available as of the end of January, 2010.

2. Please keep the Parts Catalog updated each time when receiving the Service Bulletin describing

the addition, abolition and/or change of parts.

3. Actual shapes of parts may be different from the illustrations shown in this Parts Catalog because

they are described only as a guide for searching parts.

4. One illustration is given more than one article number. Please confirm the sub-number and

applicable model before ordering parts.

5. Given mark in (*) to part number shows assembly or kit part.

6. Marks in this Parts Catalog show.

STD : Standard

OPT : Optional Parts

O/S : Over size

Ass'y : Assembly

AR : As required

EU : European Union

7. Attention to order

Please order painted parts in accordance with following.

The parts that fourth figure of the parts number is (B), (Q) have painted. Present coloring of

power head is black (B) and lower unit is aqua marine blue (Q).

[Example]

Engine Short Block Kit

Lower Unit Assy (L)

3GFB87090-1

3T5Q87302-3

B: Black

Q: Aquamarine Blue

8. About dimensional identification of bolts, nuts and washers.

Bolt

○○○○○○ - ○○○○

Length below neck

Diameter

Nuts & Washers

○○○○○○ - ○○○○

Diameter

9. Hose, that is a standard part, is replaced with long hose.

Part No. Description D30B2 D40B2 D50B2 Remarks

Ref. No.

Qty

7-17 3C8-05221-0 Throttle Limiter Rod 3.5-56 1 1 1 for “F” Type

7-18 3C8-05223-0 Rod Snap B 3.5-4 2 2 2 for “F” Type

7-19 1 3GF-10100-0 Throttle Body A'ssy 1 50ps mark 3GF

7-19 2 3GG-10100-0 Throttle Body A'ssy 1 40ps mark 3GG

7-19 3 3GM-10100-0 Throttle Body A'ssy 1 30ps mark 3GM

7-20 3T5-63718-0 Throttle Cam 1 1 1 7-21 3T5-63721-0 Bushing 6-24-7ブッシング 6-24-7 1 1 1 7-22 910103-6618 Boltボルト 1 1 1 7-23 346-67115-0 Washer 6.5-21-1ワッシャ 6.5-21-1 1 1 1 7-24 346-05228-1 Ball Joint Bボールジョイント B 1 1 1 7-25 930203-0600 Nutナット 1 1 1 7-26 940103-0600 Washerワッシャ 1 1 1 7-27 3T5-10110-0 TPS A'ssyTPSアッシ 1 1 1 7-28 3T5-10107-0 * Rubber Mount* ラバーマウント 3 3 3 7-29 3T5-10128-0 Collar 4.2-6-10.5カラー 4.2-6-10.5 3 3 3 7-30 921503-6420 Screwスクリュ 3 3 3 7-31 3T5-10129-0 Washer 4.2-12.5-0.8ワッシャ 4.2-12.5-0.8 3 3 3

7-32 98AB-30-310 Hoseホース 1 1 1 98AB-3-1000

7-33 3T5-84398-0 Band Lead Wire 104バンドリードワイヤ 104 1 1 1

7-34 338-01133-0 Clip φ7クリップ φ7 1 1 1

7-35 3T5-10104-0 Gasket Throttle Bodyガスケット スロットルボディ 1 1 1

7-36 3T5-02241-0 Bolt 6-25 Precoatedボルト 6-25プレコート 2 2 2

7-37 3T5-72195-0 TPS DecalTPSデカール 1 1 1

Applicable model

Different specification

Illustration position number

Fig. No.

(3)

エアチャンバ

Fig. 3

AIR

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 7

エアレール

Fig. 4

AIR RAIL ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 9

エアコンプレッサ

Fig. 5

AIR COMPRESSOR ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 13

FFP アッシ

Fig. 6

FFP ASS'Y ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 17

スロットル

Fig. 7

THROTTLE ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 19

ベーパセパレータ & フュエルライン

Fig. 8

VAPOR SEPARATOR & FUEL LINE ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 23

マグネト

Fig. 9

MAGNETO ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 27

エレクトリックパーツ(ECU & ダイヤフラム)

Fig. 10

ELECTRIC PARTS (ECU & DIAGRAM) ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 29

エレクトリックパーツ(スタータモータ)

Fig. 11

ELECTRIC PARTS (STARTER MOTOR) ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 33

オイルポンプ

Fig. 12

OIL PUMP ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 37

ドライブシャフトハウジング

Fig. 13

DRIVE SHAFT HOUSING ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 41

ギヤケース(ドライブシャフト)

Fig. 14

GEAR CASE (DRIVE SHAFT) ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 45

ギヤケース(ドライブシャフト)(MWD50, ビッグフット)

Fig. 15

GEAR CASE (DRIVE SHAFT) (MWD50, Big Foot) ・・・・・・・・・・・・・・・・・・・・・・・・ 49

ギヤケース(プロペラシャフト)

Fig. 16

GEAR CASE (PROPELLER SHAFT) ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 53

ギヤケース(プロペラシャフト)(MWD50, ビッグフット)

Fig. 17

GEAR CASE (PROPELLER SHAFT) (MWD50, Big Foot) ・・・・・・・・・・・・・・・・・・ 57

ブラケット(1)マニュアルチルト

Fig. 18

BRACKET (1) MANUAL TILT ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 61

マニュアルチルト(M タイプ)

Fig. 19

MANUAL TILT (M Type) ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 65

ブラケット(2)パワートリム & チルト

Fig. 20

BRACKET (2) POWER TRIM & TILT ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 67

パワートリム & チルト

Fig. 21

POWER TRIM & TILT ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 73

ティラハンドル(F タイプ)

Fig. 22

TILLER HANDLE (F Type) ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 75

スイッチボックス(F タイプ)

Fig. 23

SWITCH BOX (F Type) ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 79

ボトムカウル(モータカバーロワ)

CONTENTS

AIR CHAMBER (AIR BOX)

Fig. 2

PISTON & CRANKSHAFT ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 5

(4)

Fig. 25

SHIFT ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 85

トップカウル(モータカバーアッパ)

Fig. 26

TOP COWL (MOTOR COVER UPPER) ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 89

セパレートフュエルタンク

Fig. 27

SEPARATE FUEL TANK ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 91

リモコンボックス構成部品

Fig. 28

COMPONENT PARTS OF REMOTE CONTROL BOX ・・・・・・・・・・・・・・・・・・・・・ 93

リモコンボックス構成部品(電装品関係)

Fig. 29

COMPONENT PARTS OF REMOTE CONTROL BOX (ELECTRICAL PARTS) ・・・・・ 97

アクセサリ

Fig. 30

ACCESSORIES ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 99

オプショナルパーツ (1)

Fig. 31

OPTIONAL PARTS (1) ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 103

オプショナルパーツ (2) (P タイプ)

Fig. 32

OPTIONAL PARTS (2) ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 107

オプショナルパーツ (3)

Fig. 33

OPTIONAL PARTS (3) ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 109

アッセンブリキット

Fig. 34

ASSEMBLY・KIT ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 111

リギングキット

Fig. 35

RIGGING・KIT ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 113

索引・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 115

INDEX ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 123

INDEX

(Parts Number)

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 129

(5)

Fig. 1 CYLINDER & CRANK CASE Fig. 2 PISTON & CRANKSHAFT Fig. 3 AIR CHAMBER (AIR BOX)

Fig. 4 AIR RAIL Fig. 5 AIR COMPRESSOR Fig. 6 FFP ASS'Y

Fig. 7 THROTTLE Fig. 8 VAPOR SEPARATOR & FUEL LINE Fig. 9 MAGNETO

(AIR RAIL) (Thermostat cap)

(AIR COMPRESSOR) (LINE CHECK VALVE)

A A 51 38 1 21 23 22 31 32 9 44 43 3942 4 3 11 13 14 121918 33 10 20 7 8 15 16 17 2 6 2 4042 42 42 4142 5 50 49 48 47 42 37 37 37 37 37 27 29 30 36 35 3546 37 37 34 24 26 25 26 2827 45 View B View A B A シリンダー・クランクケース Fig.1 CYLINDER・CRANK CASE

5 11 9 10 12 6 6 6 8 7 8 13 13 2 3 4 1 ピストン・クランクシャフト Fig.2 PISTON・CRANK SHAFT

6 2 2 2 4 4 4 5 7 8 11 10 9 1 3 エアチャンバ( エアボックス) Fig.3 AIR CHAMBER(AIR B OX)

40 41 50 41 38 39 4 35 37 41 41 36 36 22 21 20 23 19 18 44 42 43 11 10 8 9 13 49 47 49 12 24 31 44 43 A A 27 28 29 44 43 32 30 25 26 51 746 1511 13 49 48 33 49 34 34 5 9 8 10 11 42 43 44 43 3 2 17 1 16 6 50 45 エアレール Fig.4 AIR RAIL

2 4 32 1 3 5 16 14 15 24 26 28 29 27 19 18 23 17 24 21 31 30 25 17 22 20 6 13 12 11 10 35 34 35 33 9 7 8 エアコンプレッサ Fig.5 AIR COMPRESSOR

20 7 8 19 2 11 13 5 6 4 12 12 9 3 14 Yellow Blue 18 23 24 22 21 23 24 22 21 1615 17 22 25 2225 1 10 FFP アッシ Fig.6 FFP ASS'Y 13 P TYPE F TYPE 5 6 2 2 2 1 7 6 10 9 8 3 24 22 23 25 26 20 21 33 34 32 4 27 29 37 3031 19 35 36 12 14 11 28 Vapor Separator スロットル Fig.7 THROTTLE 13 15 16 14 13 12 1 10 11 3 2 7 8 6 9 5 4 11 10 41 42 42 43 44 35 40 38 37 39 36 20 19 20 17 18 21 18 33 34 FFP Fig.24 34 32 31 22 22 28 27 29 29 26 25 45 46 46 ベーパセパレータ&フュエルライン Fig.8 VAPOR SEPARATOR & FUEL LINE

6 7 1 9 8 3 4 11 10 12 11 12 13 5 2 マグネト Fig.9 MAGNETO

(6)

Fig. 13 DRIVE SHAFT HOUSING Fig. 14 GEAR CASE (DRIVE SHAFT) Fig. 15 GEAR CASE (PROPELLER SHAFT) (MWD50, Big Foot)

Fig. 16 GEAR CASE (PROPELLER SHAFT) Fig. 17 GEAR CASE (PROPELLER SHAFT) (MWD50, Big Foot) Fig. 18 BRACKET (1) MANUAL TILTa

ボトムカウル Bottom Cowl 3435 31 33 25 43 Battery(+) Manual, Gas shock

バッテリー(+) Starter Moter(+) スタータモータ(+) 30 30 43 2626 39 40 41 42 21 26 23 36 38 37 14 11 16 14 11 8 19 18 3 5 3 5 23 4 6 20 21 22 24 2 3 1 74 6 9 16 44 45 10 12 13 13 29 EM MAT MAP 32 マニュアル、ガスショック 28 27 1514 17 16 Fig.10 30 6 4 10 11 12 13 15 22 21 20 19 18 14 17 16 9 8 2 3 5 1 7 23 27 24 26 27 29 28 31 9 25

Fig.11 ELECTRIC PARTS(STARTER MOTOR)

(#3 AIR BOX) (#2 AIR BOX) (#1 AIR BOX) (Air Compressor) 46 4344 44 45 38 15 15 14 13 27 30 29 28 31 3335 36 33 34 32 26 34 32 36 33 35 37 15 33 42 41 40 39 8 7 22 15 24 24 18 25 25 12 19 24 Fig.7 17 25 12 25 16 24 9 11 10 6 5 24 20 25 12 25 24 21 25 25 12 23 24 24 1 2 3 4 Fig.12 OIL PUMP  MWD50 (Big Foot) 19 18 13 12 19 18 16 17 17 10 12 13 29 6 28 30 3 6 1 4 5 2 31 32 11 9 7 8 27 24 25 2623 22 21 20 14 15 ドライブシャフトハウジング Fig.13 DRIVE SHAFT HOUSING

41 40 38 39 37 36 35 33 14 14 12 34 17 15 13 34 32 2 1 56 3 4 9 8 7 42 4 3 11 10 31 30 22 23 23 44 43 45 Fig.13-20 25 25 27 26 28 16 19 18 29 21 24 20  ギヤケース(ドライブシャフト ) Fig.14 GEAR CASE (DRAIVE SHAFT)

45 24 32 10 8 9 34 35 33 14 31 28 29 30 11 12 1 5 3 4 37 36 2 29 27 39 38 20 19 20 41 40 42 Fig.13-20 Fig.14-24 Fig.14-25 Fig.14-25 25 17 Fig.14 Fig.14 Fig.14 Fig.14 15 16 23 21 22 13 18 6 7 ギヤケース( ドライブシャフト )

Fig.15 GEAR CASE (DRAIVE SHAFT) (Big Foot)

ギヤケース( プロペラシャフト ) Fig.16 GEAR CASE (PROPELLER SHAFT)

25 26 24 11 10 9 5 8 6 7 13 14 2729 28 30 1 12 22 23 15 4 19 17 18 2120 16 3 2 ギヤケース( プロペラシャフト )

Fig. 17 GEAR CASE (PROPELLER SHAFT) (Big Foot)

14 15 8 7 9 10 24 11 25 23 17 16 18 19 21 20 13 12 Fig.16-23 Fig.16-30 Fig.16-28 Fig.16-29 Fig.16-15 Fig.16-6 Fig.16-15 22 1 4 5 2 6 3 40 42 43 45 44 41 39 20 22 21 51 47 12 9 1415 3 5 4 2 17 18 6 1 11 10 13 26 Fig.20-11 46 36 49 29 28 34 33 25 50 27 35 32 36 35 31 52 53 7 10 8 12 16 37 38 19 23 24 30 48 48     ブラケット (1 )マニュアルチルト Fig.18 BRACKET(1)MANUAL TI LT

(7)

Fig. 19 MANUAL TILT (M Type) Fig. 20 BRACKET (2) POWER TRIM & TILT Fig. 21 POWER TRIM & TILT

Fig. 22 TILLER HANDLE (F Type) Fig. 23 SWITCH BOX (F Type) Fig. 24 BOTTOM COWL (MOTOR COVER LOWER)

Fig. 25 SHIFT Fig. 26 TOP COWL (MOTOR COVER UPPER) Fig. 27 SEPARATE FUEL TANK

27 20 24 23 26 18 28 2221 25 8 9 10 3 76 15 19 19 15 14 1 2 4 5 16 11 13 1217 A A マニュアルチルト( Mタイプ) Fig.19 MANUAL TI LT(M Type) Fig.18-40 Fig.18-42 Fig.18-43 Fig.18-41 Fig.18-45 Fig18-44 Fig.18-15 Fig.18-9 Fig.18 Fig.18 Fig.18-12 Fig.18-39 Fig.33-6 54 53 7 10 1 50 14 42 4139 36 37 33 35 34 35 45 23 21 8 52 51 16 22 12 22 13 13 15 17 12 48 49 47 46 4 9 38 39 41 42 25 5 15 18 17 24 112 3 6 30 31 32 35 36 27 19 34 33 20 55 56 4039 39 28 29 27 30 31 31 32 39 44 43 4039 26 A A B B ブラケット(2 )パワートリム&チルト (新) Fig.20 BRACKET(2)POWER TRIM & TI LT(New)

Armature Breaker 5 (ø2-55.5) 24 (ø2-52.5) (ø1.5-3.5) (ø1.5-6.5) # 011601XC~ 1 19 7 23 18 17 16 14 2 13 11 10 21 20 22 8 9 15 24 24 3 4 6 12 (ø1.8-69.6) 24 Oリングセット PTT O-Ring Set 24 パワートリム&チルト (新) Fig.21 POWER TRIM & TI LT(New)

26 2728 25 40 32 41 39 23 30 31 33 18 19 17 36 22 21 29 16 35 34 8 2 151213 24 2420 38 37 14 9 10 1 11 3 7 4 5 6 A B A B ティラハンド ル(F タイプ ) Fig.22 TILLER HANDLE(F Type)

P BRBR BB SB 26 R R R 25 YGL 21 R Y WGG 24 3 2 18 19 20 7 5 4 6 1 10 23 12 13 11 14 15 17 16 9 8 22 B :黒 Black BR :茶 Brown G :緑 Green L :青 Blue LG :ライトグリーン Light green P :ピンク Pink R :赤 Red SB :空 Skya blue W :白 White Y :黄 Yellow コード色 Cord Colors R スイッチボックス(F タイプ) Fig.23 SWITCH B OX(F Type)

F TYPE 22 21 4 5 3 2 40 39 47 46 45 11 8 12 14 15 13 7 9 10 1 2 28 23 24 20 19 19 38 17 26 16 18 6 34 36 35 27 25 37 32 31 33 30 29 メインハーネス 42 44 47 47 43 41 燃料フィルタ  ボトムカウル( モーターカバーロワ) Fig.24 BOTTOM COWL(MOTOR COVER LOWER)

For F Type 40 29 28 25 8 12 11 13 9 10 7 6 P 1枚 F 3枚 2 1 MWD50 (Big Foot) 5 2 3 4 12 15 17 16 16 22 21 14 24 2630 30 27 19 18 2123 2023 31 39 35 32 Q'ty 1 Q'ty 3 A A A シフト   Fig.25 SHIFT 1 15 14 6 4 5 12 3 9 10 11 8 7 13 2 トップカウル( モーターカバーアッパ) Fig.26 TOP COWL(MOTOR COVER UPPER)

12 10 11 6 11 2 5 5 4 3 11 911 8 7 16 15 13 14 17 18 24 2928 29 29 27 21 23 2322 20 25 26 29 19 1 セパレートフュエルタンク Fig.27 SE PARATE FUEL TANK

(8)

(ELECTRICAL PARTS)

Fig. 31 OPTIONAL PARTS (1) Fig. 32 OPTIONAL PARTS (2) Fig. 33 OPTIONAL PARTS (3)

Fig. 34 ASSEMBLY・KIT Fig. 35 RIGGING・KIT 44 44 41 42 40 38 37 RC5F 43 39 27 48 328 8 24 15 47 2 2122 20 23 26 11 10 31 14 16 17 19 3332 30 9 21 46 45 35 11 12 13 18 36 34 29 29 25 25 7 65 4 1 25 F N R 6 7 5 3R R R P SB Y G R RL BB BR BR R P W YG B SB 4 12 8 1 2 10 9 15 13 16 14 11 17 B :黒 Black BR :茶 Brown G :緑 Green L :青 Blue LG :ライトグリーン Light green P :ピンク Pink R :赤 Red SB :空 Skya blue W :白 White Y :黄 Yellow コード色 Cord Colors 17 20 22 23 21 18 19 3 5 6 7 8 9 4 12 11 13 15 14 16 10 26 2825 27 29 33 34 33 31 30 31 32 24 1 2 Fig.30 ACCESSORIES 41 42 40 43 4544 12 14 1615 11 13 36 38 39 37 46 31 32 33 30 34 35 27 29 19 2426 20 2123 22 18 25 26 28 17 10 4 5 97 6 9 8 2 1 3 オプショナルパーツ(1 ) Fig.31 OPTIONAL PARTS(1) G G A RR R R R BRBB BR L Y A G PSB R GLR GL GG GG G L P SB R R G G G G 2 10 8 3 4 7 6 8 7 13 11 9 12 15 1 14 5 B :黒 Black BR :茶 Brown G :緑 Green L :青 Blue LG :ライトグリーン Light green P :ピンク Pink R :赤 Red SB :空 Skya blue W :白 White Y :黄 Yellow コード色 Cord Colors オプショナルパーツ(3 )(P タイプ) Fig.32 OPTIONAL PARTS(3)(P Type)

1 2 8 3 6 4 5 7 9 10 11 12     オプショナルパーツ(4 ) Fig.33 OPTIONAL PARTS(4)

Power Head Gasket Set

Water Pump Repair Kit

Lower Unit Gasket Set

1 6 5 2 3 4 7 アッセンブリ・ キット Fig.34 ASSEMB LY・KIT リ ギング・ キット Fig.35 RIGGING・KIT 4 1 13 20 8 7 3 5 6 2 10 12 11 9 14 21 16 23 15 22 18 19 25 26 17 24

(9)

Fig. 1 CYLINDER & CRANK CASE

(AIR RAIL)

(Thermostat cap)

(AIR COMPRESSOR)

(LINE CHECK VALVE)

A

A

51

38

1

21

23

22

31

32

9

44

43

3942

4

3

11 13

14

12

19

18

33

10

20

7

8

15

16

17

2

6

2

40

42

42

42

4142

5

50

49

48

47

42

37

37

37

37

37

27

29

30

36

35

35

46

37

37

34

24

26

25

26

28

27

45

View B

View A

B

A

(10)

2

Part No.

Description

D30B2 D40B2 D50B2

Remarks

1-1

3T5B01100-0

Cyl Block & Crankcase A'ssy

1

1

1

1-2

345-01111-0

* Dowel Pin 6-12

2

2

2

1-3

910103-0618

* Bolt

1

1

1

1-4

353-76079-0

* Collar 6.2-9-9.3

1

1

1

1-5

916124-0845

* Bolt

14 14 14

1-6

940121-0800

* Washer

14 14 14

1-7

3T5B01021-0

Cylinder Head Cover

1

1

1

1-8

3T5-01024-0

Cylinder Head Cover Gasket

1

1

1

1-9

334-65012-0

Dowel Pin 4-10

2

2

2

1-10

910121-5620

Bolt

4

4

4

1-11

345-01030-0

Thermostat

1

1

1

1-12

3T5B01031-1

Thermostat Cap A'ssy

1

1

1

1-13

3T5-01032-0

Thermostat Cap Gasket

1

1

1

1-14

9101E3-5625

Bolt

2

2

2

1-15

3GFB01091-0

Cylinder Head

1

1

1

1-16

3T5-01005-0

Cylinder Head Gasket

1

1

1

1-17

345-01111-0

Dowel Pin 6-12

2

2

2

1-19

345-01015-0

Washer 8.5-19.5-3.2

14 14 14

1-20

3T5-06971-1

Clamp 8.5-85P

1

1

1

1-21

3C8-01513-1

Hanger

1

1

1

1-22

9101F4-0835

Bolt

1

1

1

1-23

940121-0800

Washer

1

1

1

1-24

3Z5B02300-1

Exhaust Cover A'ssy

1

1

1

1-25

3C8-02302-0

Exhaust Cover (Inner)

1

1

1

1-26

3C8-02305-2

Exhaust Cover Gasket

2

2

2

1-27

9161F9-0630

Bolt

14 14 14

1-28

940103-0600

Washer

2

2

2

1-29

940121-0600

Washer

12 12 12

1-30

3T4-06972-1

Clamp 6.5-87P

1

1

1

1-31

338-60218-2

Anode

1

1

1

Ref. No.

(11)

Fig. 1 CYLINDER & CRANK CASE

(AIR RAIL)

(Thermostat cap)

(AIR COMPRESSOR)

(LINE CHECK VALVE)

A

A

51

38

1

21

23

22

31

32

9

44

43

3942

4

3

11 13

14

12

19

18

33

10

20

7

8

15

16

17

2

6

2

40

42

42

42

4142

5

50

49

48

47

42

37

37

37

37

37

27

29

30

36

35

35

46

37

37

34

24

26

25

26

28

27

45

View B

View A

B

A

シリ

(12)

4

Part No.

Description

D30B2 D40B2 D50B2

Remarks

Ref. No.

1-32

910103-5620

Bolt

1

1

1

1-33

9701-1-1110

Spark Plug (IZFR6J)

3

3

3

1-34

98AB-50-250

Hose

1

1

1 98AB-501000

1-35

98AB-50-075

Hose

2

2

2 98AB-501000

1-36

98AB-50-115

Hose

1

1

1 98AB-501000

1-37

338-02215-0

Clip Fuel Pipe φ10

8

8

8

1-38

393-01160-0

Check Valve

2

2

2 for Lubrication Pipe

1-39

98AL-40-355

Hose

1

1

1 98AL-401000

1-40

98AL-40-205

Hose

1

1

1 98AL-401000

1-41

98AL-40-335

Hose

1

1

1 98AL-401000

1-42

338-01133-0

Clip φ7

6

6

6

1-43

309-06972-0

Clamp 6.5-47.5P

1

1

1 for “P” Type

1-44

910103-0610

Bolt

1

1

1 for “P” Type

1-45

910103-5610

Bolt

1

1

1

1-46

3T7-01175-0

T-Nipple Ass'y (W/Valve)

1

1

1

1-47

3C8-01291-0

Crankcase Head

1

1

1

1-48

346-01216-0

O-Ring 1.7-59

1

1

1

1-49

3T5-00122-0

Oil Seal 25-40-8

1

1

1

1-50

3C8-01215-0

Oil Seal 16-28-7

1

1

1

1-51

910103-5620

Bolt

2

2

2

(13)

Fig. 2 PISTON & CRANKSHAFT

5

11

9

10

12

6

6

6

8

7

8

13

13

2

3

4

1

(14)

6

Part No.

Description

D30B2 D40B2 D50B2

Remarks

Ref. No.

2-1

3T5-00050-1

Crankshaft A'ssy (W/Gear)

1

1

1

2-2

3J2-00114-0

* Main Bearing 6305

1

1

1

2-3

3C8-09060-0

* Oil Pump Drive Gear

1

1

1

2-4

945107-2500

* C-Ring d=25

1

1

1

2-5

1 3GF-00001-0

Piston (STD)

3

3

3 STD

2-5

2 3GF-00004-0

Piston (0.5 O/S)

3

3

3 OPT

2-6

1 3T5-00011-0

Piston Ring (STD)

9

9

9 STD

2-6

2 3T5-00014-0

Piston Ring (0.5 O/S)

9

9

9 OPT

2-7

3C8-00021-1

Piston Pin

3

3

3

2-8

334-00024-1

Piston Pin Clip

6

6

6

2-9

345-00042-0

Roller Bearing 17-21-27

3

3

3

2-10

3T5-00113-0

Main Bearing Upper

1

1

1

2-11

3T5-00121-0

* Oil Seal 36-46-6

1

1

1

2-12

353-00108-0

O-Ring 2.4-44.7

1

1

1

2-13

346-00115-0

Thrust Plate Crankshaft

2

2

2

(15)

Fig. 3 AIR CHAMBER (AIR BOX)

6

2

2

2

4

4

4

5

7

8

11

10

9

1

3

( エ

ックス)

(16)

8

Part No.

Description

D30B2 D40B2 D50B2

Remarks

Ref. No.

3-1

3T5B02240-0

Air Chamber A'ssy

1

1

1

3-2

3T5-02100-1

Reed Valve A'ssy

3

3

3

3-3

3T5-02104-1

Intake Manifold Gasket

1

1

1

3-4

921521-6516

Screw

6

6

6

3-5

3T5-02241-0

Bolt 6-25 Precoated

12 12 12

3-6

3GFB02244-0

Air Chamber Cover

1

1

1

3-7

345-76092-0

Grommet

1

1

1

3-8

3GF-01139-0

Sealing Cap

1

1

1

3-9

3T5-02245-0

Air Chamber Cover Gasket

1

1

1

3-10

910103-5625

Bolt

8

8

8

3-11

3Z5-06972-1

Clamp 7-120P

1

1

1

(17)

Fig. 4 AIR RAIL

40

41

50

41

38

39

4

35

37

41

41

36

36

22

21

20

23

19

18

44

42

43

11

10

8

9

13

49

47

49

12

24

31

44

43

A

A

27

28

29

44

43

32

30

25

26

51

7

46

15

11

13

49

48

33

49

34

34

5

9

8

10

11

42

43

44

43

3

2

17

1

16

6

50

45

(18)

10

Part No.

Description

D30B2 D40B2 D50B2

Remarks

Ref. No.

4-1

3GF-10310-0

Air Injector Complete

3

3

3

4-2

3T5-10317-0

* O-Ring 5-52

1

1

1

4-3

3Y9-10311-1

* O-Ring 2.4-9.5

1

1

1

4-4

3Z5-10144-0

Fuel Filter Band

1

1

1

4-5

3T5-10080-1

Air Rail A'ssy

1

1

1

4-6

3T5-10166-0

* L-Nipple

1

1

1

4-7

3T5-10098-0

Valve A'ssy (Pressure Check)

2

2

2

4-8

3T5-10167-0

Plug 10.5

3

3

3

4-9

3T5-10164-1

O-Ring 6.8-1.9

3

3

3

4-10

3T5-10165-0

Plug Stopper

2

2

2

4-11

910103-6612

Bolt

2

2

2

4-12

98AY-45-105

Hose

1

1

1

4-13

3T5-10091-0

Clamp 29/64

2

2

2

4-14

910103-0865

Bolt

2

2

2

4-15

940103-0800

Washer

2

2

2

4-16

3T5-06972-1

Clamp 8.5-70P

1

1

1

4-17

3Y9-10312-0

Disc Spring

3

3

3

4-18

3T5-10314-0

Fuel Injector Insert

3

3

3

4-19

3T5-10316-0

Seal Compression

6

6

6

4-20

3T5-10315-0

Fuel Injector Adapter

3

3

3

4-21

3T5-10300-0

Fuel Injector A'ssy

3

3

3

4-22

3T5-10304-0

* O-Ring 2.8-20.2

1

1

1

4-23

3T5-10303-0

* O-Ring 3.5-735

1

1

1

4-24

3T5-10148-0

Fuel Regulator A'ssy

1

1

1

4-25

3T5-10095-0

* O-Ring 2.5-20

1

1

1

4-26

3T5-10094-0

* O-Ring 5-2.5

1

1

1

4-27

3GF-10090-0

Air Regulator A'ssy

1

1

1

4-28

3T5-10095-0

* O-Ring 2.5-20

1

1

1

4-29

3T5-10094-0

* O-Ring 5-2.5

1

1

1

4-30

3T5-10302-0

Holding Plate

2

2

2

(19)

Fig. 4 AIR RAIL

40

41

50

41

38

39

4

35

37

41

41

36

36

22

21

20

23

19

18

44

42

43

11

10

8

9

13

49

47

49

12

24

31

44

43

A

A

27

28

29

44

43

32

30

25

26

51

7

46

15

11

13

49

48

33

49

34

34

5

9

8

10

11

42

43

44

43

3

2

17

1

16

6

50

45

エアレ

Fig.4 AIR RAIL

(20)

12

Part No.

Description

D30B2 D40B2 D50B2

Remarks

Ref. No.

4-31

3Y9-10302-0

Holding Plate

1

1

1

4-32

309-06972-0

Clamp 6.5-47.5P

1

1

1

4-33

3T5-10088-0

Air Hose A'ssy

1

1

1

4-34

3T5-10162-0

* O-Ring 9.8-1.9

2

2

2

4-35

3T5-10089-2

Fuel Hose A'ssy

1

1

1

4-36

3T5-10162-0

* O-Ring 9.8-1.9

2

2

2

4-37

3Z4-06157-0

* Protector

1

1

1

4-38

3T5B10143-0

* High Pressure Fuel Filter

1

1

1

4-39

3T5-10145-0

* Fuel Filter Rubber Mount

1

1

1

4-40

3U1-06157-0

* Protector φ18-150

1

1

1

4-41

3T5-10086-0

* Clamp 21/32

4

4

4

4-42

3T5-10169-0

Holding Plate

2

2

2

4-43

3T5-10153-0

Collar 6.7-12.7-3

5

5

5

4-44

910103-6616

Bolt

5

5

5

4-45

3A3-62396-1

Ground (Earth Wire) L=110

1

1

1

4-46

3T5-10099-0

Cap Valve

2

2

2

4-47

98AB-50-600

Hose

1

1

1 98AB-501000

4-48

98AB-50-280

Hose

1

1

1 98AB-501000

4-49

338-02215-0

Clip Fuel Pipe φ10

4

4

4

4-50

3T5-84398-0

Band Lead Wire 104

2

2

2

4-51

3T5-72196-0

Air Rail Decal

1

1

1

(21)

Fig. 5 AIR COMPRESSOR

2

4

32

1

3

5

16

14

15

24

26

28

29

27

19

18

23

17

24

21

31

30

25

17

22

20

6

13

12

11

10

35

34

35

33

9

7

8

エアコ

(22)

14

Part No.

Description

D30B2 D40B2 D50B2

Remarks

Ref. No.

5-1

3T5-10060-0

Drive Pulley

1

1

1

5-2

3T5-10068-2

Nut Pulley

1

1

1

5-3

3T5-10131-0

Key Drive Pulley

1

1

1

5-4

3T5-10063-0

Belt Guide

1

1

1

5-5

3GFB10000-0

Air Compressor A'ssy

1

1

1

5-6

3GFB10009-0

* Compressor Head A'ssy

1

1

1

5-7

3T1-02093-1

** Nipple

1

1

1

5-8

3T5-04308-0

** Adapter

1

1

1

5-9

3T5-04309-0

** Washer Metal 10.2-17-2

1

1

1

5-10

910124-7630

* Bolt

4

4

4

5-11

3T5-10012-1

* Gasket Compressor Head

1

1

1

5-12

3T5-10010-0

* Reed Valve A'ssy

1

1

1

5-13

3T5-10019-0

* Gasket Valve Seat

1

1

1

5-14

3GF-87330-0

* Piston & Connecting Rod A'ssy

1

1

1

5-15

3T5-10025-0

* Air Compressor Piston Ring

2

2

2

5-16

3GF-87331-0

* Compressor Crankshaft A'ssy

1

1

1

5-17

9601-0-6203

* Ball Bearing 6203

2

2

2

5-18

3T1-10042-0

* Collar 13.5-25-13

1

1

1

5-19

3T5-10046-0

* O-Ring 1.9-13

1

1

1

5-20

3GFB10048-0

* Air Compressor Cylinder A'ssy

1

1

1

5-21

3T5B10051-0

* Air Compressor Housing A'ssy

1

1

1

5-22

3T5-10054-0

* Gasket Compressor Housing

1

1

1

5-23

3T5-10041-0

* Oil Seal 25-45-8

1

1

1

5-24

910103-5625

* Bolt

4

4

4

5-25

334-65012-0

* Dowel Pin 4-10

2

2

2

5-26

309-06972-0

* Clamp 6.5-47.5P

1

1

1

5-27

3T5-10062-0

* Driven Pulley

1

1

1

5-28

309-00132-0

* Nut (Magneto) 10-P1.25

1

1

1

5-29

3B7-01116-0

* Washer 10.5-20-3.2

1

1

1

5-30

910103-7835

Bolt

3

3

3

(23)

2

4

32

1

3

5

16

14

15

24

26

28

29

27

19

18

23

17

24

21

31

30

25

17

22

20

6

13

12

11

10

35

34

35

33

9

7

8

Fig.5 AIR COMPRESSOR

(24)

16

Part No.

Description

D30B2 D40B2 D50B2

Remarks

Ref. No.

5-31

334-65012-0

Dowel Pin 4-10

2

2

2

5-32

3T5-10061-0

Drive Belt

1

1

1

5-33

3GF-10130-0

Air Filter A'ssy

1

1

1

5-34

98AT130-055

Hose

1

1

1

5-35

3T5-84398-0

Band Lead Wire 104

2

2

2

(25)

Fig. 6 FFP ASS'Y

20

7

8

19

2

11

13

5

6

4

12

12

9

3

14

Yellow

Blue

18

23

24

22

21

23

24

22

21

16

15

17

22

25

22

25

1

10

FFP

Fig.6 FFP ASS'Y

(26)

18

Part No.

Description

D30B2 D40B2 D50B2

Remarks

Ref. No.

6-1

3T5-04310-0

Fuel Feed Pump A'ssy

1

1

1

6-2

3T5-04302-0

* Fuel Feed Pump

1

1

1

6-3

3T5-04311-0

* Case A'ssy FFP

1

1

1

6-4

3T5-04312-0

* Upper Case A'ssy FFP

1

1

1

6-5

3T5-04308-0

* Adapter

1

1

1

6-6

3T5-04309-0

* Washer Metal 10.2-17-2

1

1

1

6-7

3T5-04116-0

* Gasket FFP

1

1

1

6-8

3T5-04313-0

* Grommet FFP

1

1

1

6-9

3T5-04314-0

* Grommet FFP Lower

1

1

1

6-10

3T5-04236-0

* Cable Terminal A'ssy (Positive)

1

1

1

6-11

3T5-04237-0

* Cable Terminal A'ssy (Negative)

1

1

1

6-12

3T5-04317-0

* Grommet Cable Terminal

2

2

2

6-13

3T5-04318-0

* Grommet Cable Terminal Upper

1

1

1

6-14

3T5-04238-0

* Cord FFP

1

1

1

6-15

3T5-04239-0

* Cord Cover FFP

1

1

1

6-16

910103-5512

* Bolt

1

1

1

6-17

940103-0500

* Washer

1

1

1

6-18

309-06972-0

* Clamp 6.5-47.5P

1

1

1

6-19

3T5-04319-0

* Grommet Pipe

1

1

1

6-20

910103-6518

* Bolt

4

4

4

6-21

910103-6630

Bolt

2

2

2

6-22

3C8-66308-0

Washer 6-16-1.5

4

4

4

6-23

3F3-06920-0

Rubber Mount 8.5-12-2

2

2

2

6-24

346-67114-1

Spacer 6.2-9-15.7

2

2

2

6-25

3T5-06920-0

Rubber Mount

2

2

2

(27)

Fig. 7 THROTTLE

13

P TYPE

F TYPE

5

6

2

2

2

1

7

6

10

9

8

3

24

22

23

25

26

20

21

33

34

32

4

27

29

37

30

31

19

35

36

18

17 18

12

14

11

15 14

16

28

Vapor

Separator

Fig.7 THROTTLE

(28)

20

Part No.

Description

D30B2 D40B2 D50B2

Remarks

Ref. No.

7-1

3C8-63711-1

Advancer Arm

1

1

1

7-2

3C8-63733-0

Rod Snap 5-3

3

3

3

7-3

3T5-63702-1

Link Rod A'ssy (Throttle)

1

1

1

7-4

3T5-10109-1

Link Rod A'ssy (TPS)

1

1

1

7-5

910103-0635

Bolt

1

1

1

7-6

346-67115-0

Washer 6.5-21-1

2

2

2

7-7

3C8-63732-0

Collar 6.2-12-17

1

1

1

7-8

3B7-83715-1

Cable Joint

1

1

1 for “P” Type

7-9

3AA-83719-0

Washer 8.5-18-1.6

1

1

1 for “P” Type

7-10

951603-0800

Snap Pin d=8

1

1

1 for “P” Type

7-11

3C8-05213-0

Throttle Limiter Arm

スロットルリミッタアーム

1

1

1 for “F” Type

7-12

9101F4-0625

Bolt

1

1

1 for “F” Type

7-13

910103-0610

Bolt

1

1

1 for “P” Type

7-14

940103-0600

Washer

2

2

2 for “F” Type

7-15

353-76079-0

Collar 6.2-9-9.3

1

1

1 for “F” Type

7-16

398-06972-0

Clamp 6.5-67P

1

1

1 for “F” Type

7-17

3C8-05221-0

Throttle Limiter Rod 3.5-56

1

1

1 for “F” Type

7-18

3C8-05223-0

Rod Snap B 3.5-4

2

2

2 for “F” Type

7-19

1 3GF-10100-0

Throttle Body A'ssy

1 50ps mark 3GF

7-19

2 3GG-10100-0

Throttle Body A'ssy

1

40ps mark 3GG

7-19

3 3GM-10100-0

Throttle Body A'ssy

1

30ps mark 3GM

7-20

3T5-63718-0

Throttle Cam

1

1

1

7-21

3T5-63721-0

Bushing 6-24-7

1

1

1

7-22

910103-6618

Bolt

1

1

1

7-23

346-67115-0

Washer 6.5-21-1

1

1

1

7-24

346-05228-1

Ball Joint B

1

1

1

7-25

930203-0600

Nut

1

1

1

7-26

940103-0600

Washer

1

1

1

7-27

3T5-10110-0

TPS A'ssy

1

1

1

7-28

3T5-10107-0

* Rubber Mount

3

3

3

(29)

Fig. 7 THROTTLE

13

P TYPE

F TYPE

5

6

2

2

2

1

7

6

10

9

8

3

24

22

23

25

26

20

21

33

34

32

4

27

29

37

30

31

19

35

36

18

17 18

12

14

11

15 14

16

28

Vapor

Separator

Fig.7 THROTTLE

(30)

22

Part No.

Description

D30B2 D40B2 D50B2

Remarks

Ref. No.

7-29

3T5-10128-0

Collar 4.2-6-10.5

3

3

3

7-30

921503-6420

Screw

3

3

3

7-31

3T5-10129-0

Washer 4.2-12.5-0.8

3

3

3

7-32

98AB-30-310

Hose

1

1

1 98AB-3-1000

7-33

3T5-84398-0

Band Lead Wire 104

1

1

1

7-34

338-01133-0

Clip φ7

1

1

1

7-35

3T5-10104-0

Gasket Throttle Body

1

1

1

7-36

3T5-02241-0

Bolt 6-25 Precoated

2

2

2

7-37

3T5-72195-0

TPS Decal

1

1

1

(31)

Fig. 8 VAPOR SEPARATOR & FUEL LINE

13

15

16 14

13

12

1

10

11

3

2

7

8

6

9

5

4

11

10

41

42

42

43

44

35

40

38

37

39

36

20

19

20

17

18

21

18

33

34

FFP

Fig.24

34

32

31

22

22

28

27

29

30

29

26

25

27

28

23

24

45

46

46

(32)

24

Part No.

Description

D30B2 D40B2 D50B2

Remarks

Ref. No.

8-1

3T5-10150-1

Vapor Separator A'ssy

1

1

1

8-2

922531-6414

* Screw

3

3

3

8-3

921503-6430

* Screw

1

1

1

8-4

3T5-03230-0

* Float Vapor Separator

1

1

1

8-5

3F3-03232-0

* Float Arm Pin

1

1

1

8-6

921503-0408

* Screw

1

1

1

8-7

3R3-03239-0

* Float Valve A'ssy (W/Valve Pin)

1

1

1 with Valve Pin

8-8

344-03244-0

* Clip

1

1

1

8-9

3T5-03235-0

* O-Ring

1

1

1

8-10

345-03292-0

* Drain Screw

2

2

2

8-11

336-03293-0

* O-Ring

2

2

2

8-12

910103-6630

Bolt

2

2

2

8-13

346-67115-0

Washer 6.5-21-1

4

4

4

8-14

346-67113-0

Mount Motor Cover Lower

2

2

2

8-15

3B7-06920-0

Rubber Mount 8.5-14-2.5

2

2

2

8-16

346-67114-1

Spacer 6.2-9-15.7

2

2

2

8-17

98AB-50-075

Hose

1

1

1 98AB-501000

8-18

338-02215-0

Clip Fuel Pipe φ10

2

2

2

8-19

98AB-70-180

Hose

1

1

1 98AB-701000

8-20

3C7-02215-0

Clip φ12

2

2

2

8-21

3T5-84398-0

Band Lead Wire 104

1

1

1

8-22

356-04000-1

Fuel Pump A'ssy

1

1

1

8-23

334-04004-0

* Pump Cover

1

1

1

8-24

9225F2-6528

* Screw

3

3

3

8-25

334-04005-0

* Pump Diaphragm

1

1

1

8-26

334-04007-0

* Diaphragm Gasket B

1

1

1

8-27

356-04044-0

* Check Valve

2

2

2

8-28

921722-0306

* Screw

2

2

2

8-29

930222-0300

* Nut

2

2

2

8-30

356-04030-0

* Diaphragm Gasket Set

1

1

1

(33)

Fig. 8 VAPOR SEPARATOR & FUEL LINE

13

15

16 14

13

12

1

10

11

3

2

7

8

6

9

5

4

11

10

41

42

42

43

44

35

40

38

37

39

36

20

19

20

17

18

21

18

33

34

FFP

Fig.24

34

32

31

22

22

28

27

29

30

29

26

25

27

28

23

24

45

46

46

(34)

26

Part No.

Description

D30B2 D40B2 D50B2

Remarks

Ref. No.

8-31

346-04901-1

Gasket Fuel Pump

1

1

1

8-32

910103-6640

Bolt

2

2

2

8-33

98AB-50-190

Hose

1

1

1 98AB-501000

8-34

338-02215-0

Clip Fuel Pipe φ10

2

2

2

8-35

3T5-02230-0

Fuel Filter A'ssy

1

1

1

8-36

3B7-02237-0

* Cup

1

1

1

8-37

3B7-02235-0

* O-Ring A

1

1

1

8-38

3B7-02234-0

* Filter

1

1

1

8-39

3T5-02229-0

* Float Fuel Filter

1

1

1

8-40

3B7-02236-0

* O-Ring B

1

1

1

8-41

930103-0800

Nut

1

1

1

8-42

940103-0800

Washer

2

2

2

8-43

3T5-02239-0

Plate Filter

1

1

1

8-44

910103-6614

Bolt

1

1

1

8-45

98AB-50-260

Hose

1

1

1 98AB-501000

8-46

338-02215-0

Clip Fuel Pipe φ10

2

2

2

(35)

Fig. 9 MAGNETO

6

7

1

9

8

3

4

11

10

12

11

12

13

5

2

Fig.9 MAGNETO

(36)

28

Part No.

Description

D30B2 D40B2 D50B2

Remarks

Ref. No.

9-1

3T5-06191-0

Flywheel (W/Ring Gear)

1

1

1 F4T601-71

9-2

3Y9-06123-0

Alternator A'ssy

1

1

1

9-3

921503-0635

Screw

3

3

3

9-4

941303-0600

Spring Washer

3

3

3

9-5

334-00131-0

Key Magneto

1

1

1

9-6

353-00132-0

Nut 18P1.5

1

1

1

9-7

353-00133-0

Washer 19-34-3

1

1

1

9-8

3T5-06145-0

Pick-Up Coil

1

1

1 Crank Position Sensor

9-9

910103-6512

Bolt

2

2

2

9-10

3T5-06008-1

Coil Bracket

1

1

1

9-11

910103-7625

Bolt

3

3

3

9-12

309-06972-0

Clamp 6.5-47.5P

2

2

2

9-13

334-65012-0

Dowel Pin 4-10

2

2

2

(37)

Fig. 10 ELECTRIC PARTS (ECU & DIAGRAM)

34

35

31

33

25

43

Battery(+)

Manual, Gas shock

Starter Moter(+)

30

30

43

26

26

39

40

41

42

21

26

23

36

38

37

14 11

16

14

11

8

19

18

3

5

3

5

2

3 4

6

20

21

22

24

2

3

1

7

4 6

9

16

44

45

10

12

13

13

29

EM

MAT

MAP

32

28

27

15

14

17

16

Fig.10 ELECTRIC PARTS (ECU & DIAGRAM)     

(38)

30

Part No.

Description

D30B2 D40B2 D50B2

Remarks

Ref. No.

10-1

1 3GF-06401-0

ECU A'ssy

1

1

50ps 40ps(Italy)

Label 3GF09AA

10-1

2 3GG-06401-0

ECU A'ssy

1

40ps Label 3GG09AA

10-1

3 3GM-06401-0

ECU A'ssy

1

30ps Label 3GM09AA

10-2

910103-6630

Bolt

3

3

3

10-3

346-67115-0

Washer 6.5-21-1

6

6

6

10-4

346-67113-0

Mount Motor Cover Lower

3

3

3

10-5

3B7-06920-0

Rubber Mount 8.5-14-2.5

3

3

3

10-6

3T5-67114-0

Spacer 6.2-9-16.6

3

3

3

10-7

309-06972-0

Clamp 6.5-47.5P

1

1

1

10-8

3Z5-06469-0

Ignition Coil (W/Resistance- Cap) #1

1

1

1 #1

10-9

3H6-06999-0

* Plug Cap (W/Resistance)

1

1

1 #1

10-10

369-84398-0

* Band Lead Wire 158

1

1

1 #1

10-11

3Z5-06470-0

Ignition Coil (W/Resistance-Cap)

2

2

2 #2、#3

10-12

3H6-06999-0

* Plug Cap (W/Resistance)

1

1

1 #2、#3

10-13

369-84398-0

* Band Lead Wire 158

1

1

1 #2、#3

10-14

910103-7635

Bolt

6

6

6

10-15

309-06972-0

Clamp 6.5-47.5P

1

1

1

10-16

3T4-06972-1

Clamp 6.5-87P

3

3

3

10-17

910103-6614

Bolt

1

1

1

10-18

3Z5-76060-1

Rectifier Complete

1

1

1

10-19

910103-5620

Bolt

2

2

2

10-20

3GF-76110-0

Cord A'ssy

1

1

1

10-21

1 3A3-76037-0

Cable Terminal Plug

1

1

1 for EFT

10-21

2

353-76037-0

Cable Terminal Plug

2

2

2 for EFG

10-21

3

353-76037-0

Cable Terminal Plug

2

2

2 for EP

10-22

1

353-76037-0

Cable Terminal Plug

1

1

1 for EFT

10-22

2 3A3-76037-0

Cable Terminal Plug

1

1

1 for EFG

10-22

3 3A3-76037-0

Cable Terminal Plug

1

1

1 for EP

10-23

3T5-72585-0

Solenoid Switch Bracket A'ssy

1

1

1

10-24

3T9-76064-0

Fuse Holder Bracket

1

1

1

(39)

Fig. 10 ELECTRIC PARTS (ECU & DIAGRAM)

34

35

31

33

25

43

Battery(+)

Manual, Gas shock

Starter Moter(+)

30

30

43

26

26

39

40

41

42

21

26

23

36

38

37

14 11

16

14

11

8

19

18

3

5

3

5

2

3 4

6

20

21

22

24

2

3

1

7

4 6

9

16

44

45

10

12

13

13

29

EM

MAT

MAP

32

28

27

15

14

17

16

エレクトリックパーツ

(ECU &ダイヤグラム)

(40)

32

Part No.

Description

D30B2 D40B2 D50B2

Remarks

Ref. No.

10-25

3T5-06437-0

Tapping Screw 6-16

2

2

2

10-26

3T4-06972-1

Clamp 6.5-87P

3

3

3

10-27

3H8-76040-0

Starter Solenoid

1

1

1

10-28

910103-5610

Bolt

2

2

2

10-29

3R3-76141-0

Starter Cable L=270

1

1

1

10-30

3A3-76145-0

Terminal Cap Starter

2

2

2 for “PTT” Type

10-31

3Y9-76062-1

Fuse Wire A'ssy

1

1

1 for “PTT” Type

10-32

3Z5-76066-0

Fuse Wire A'ssy

1

1

1 for Manual, Gas Assist

10-33

3T5-76249-0

* Fuse 30A

1

1

1

10-34

3Y9-76248-0

* Fuse 25A

1

1

1

10-35

3T5-76246-0

* Fuse 15A

1

1

1

10-36

3C8-72580-0

PTT Solenoid Switch (A)

1

1

1 UP, for “PTT” Type

10-37

3C8-72581-0

PTT Solenoid Switch (B)

1

1

1 DN, for “PTT” Type

10-38

3T5-76142-1

Ground Cable

1

1

1

for “PTT” Type

L=285,L=140

10-39

910103-6625

Bolt

3

3

3

10-40

3C8-66308-0

Washer 6-16-1.5

3

3

3

10-41

3F3-06920-0

Rubber Mount 8.5-12-2

6

6

6

10-42

3T5-76079-0

Collar 6.2-9-10.7

3

3

3

10-43

3A3-76145-0

Terminal Cap Starter

3

3

3

10-44

1 3Y9-72514-0

Water Temperature Sensor (W/O-Ring)

1

1

1 for “PTT” Type

10-44

2 3Y9-72514-0

Water Temperature Sensor (W/O-Ring)

1

1

1 for Manual, Gas Assist

10-45

1 3G9-66136-0

* O-Ring 2.0-10.0

1

1

1 for “PTT” Type

10-45

2 3G9-66136-0

* O-Ring 2.0-10.0

1

1

1 for Manual, Gas Assist

(41)

Fig. 11 ELECTRIC PARTS (STARTER MOTOR)

Fig.10

30

6

4

10

11

12

13

15

22

21

20

19

18

14

17

16

9

8

2

3

5

1

7

23

27

24

26

27

29

28

31

9

25

(42)

34

Part No.

Description

D30B2 D40B2 D50B2

Remarks

Ref. No.

11-1

3T5-06301-0

Ring Gear Cover

1

1

1

11-2

3GF-06304-0

Collar

3

3

3

11-3

3B7-06305-0

Rubber Mount 9-16-4.3

3

3

3

11-4

3R0-72181-0

Caution Decal (B)

1

1

1

11-5

3Y9-72194-0

Fuse Decal

1

1

1

11-6

3T5-72186-0

Pressure Decal

1

1

1

11-7

3GF-72026-0

Spark Plug Decal

1

1

1

11-8

910103-0625

Bolt

3

3

3

11-9

3C8-76010-1

Starter Motor A'ssy

1

1

1

11-10

3C8-76015-0

* Pinion A'ssy

1

1

1

11-11

3C8-75015-0

* Washer

1

1

1

11-12

3C8-75014-0

* Brush Holder A'ssy

1

1

1

11-13

921521-6408

* Screw

2

2

2

11-14

3C8-75016-0

* Bushing 1

1

1

1

11-15

3C8-75017-0

* Bushing 2

1

1

1

11-16

3C8-75018-0

* O-Ring

1

1

1

11-17

940103-0600

* Washer

1

1

1

11-18

941303-0600

* Spring Washer

2

2

2

11-19

930203-0600

* Nut

2

2

2

11-20

3C8-75019-0

* Bolt

2

2

2

11-21

941321-0500

* Spring Washer

2

2

2

11-22

940221-0500

* Washer

2

2

2

11-23

910103-6825

Bolt

2

2

2

11-24

3T5B05101-0

Bracket Fan Motor

1

1

1

11-25

3C8-76007-0

Damper Starter Motor

1

1

1

11-26

3C8-76009-0

Starter Motor Band

1

1

1

11-27

910103-6825

Bolt

4

4

4

11-28

910103-6820

Bolt

1

1

1

11-29

3B7-76120-2

Battery Cable L=3000

1

1

1

11-30

910103-6616

Bolt

1

1

1

(43)

Fig. 11 ELECTRIC PARTS (STARTER MOTOR)

Fig.10

30

6

4

10

11

12

13

15

22

21

20

19

18

14

17

16

9

8

2

3

5

1

7

23

27

24

26

27

29

28

31

9

25

(44)

36

Part No.

Description

D30B2 D40B2 D50B2

Remarks

Ref. No.

(45)

Fig. 12 OIL PUMP

(#3 AIR BOX)

(#2 AIR BOX)

(#1 AIR BOX)

(Air Compressor)

46

43

44

44

45

38

15

15

14

13

27

30

29

28

31

33

35

36

33

34

32

26

34

32

36

33

35

37

15

33

42

41

40

39

8

7

22

15

24

24

18

25

25

12

19

24

Fig.7

17

25

12

25

16

24

9

11

10

6

5

24

20

25

12

25

24

21

25

25

12

23

24

24

1

2

3

4

Fig.12 OIL PUMP 

Fig.	 2	 PISTON	&	CRANKSHAFT ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 5
Fig.	25	 SHIFT	・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 85 	 トップカウル(モータカバーアッパ) Fig.	26	 TOP	COWL	(MOTOR	COVER	UPPER)	・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 89 	 セパレートフュエルタンク Fig.	27	 SEPARATE	FUEL	TANK	・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・
Fig.	1			CYLINDER	&	CRANK	CASE 	 Fig.	2			PISTON	&	CRANKSHAFT 	 	 	 Fig.	3			AIR	CHAMBER	(AIR	BOX)
Fig.	13			DRIVE	SHAFT	HOUSING 	 Fig.	14			GEAR	CASE	(DRIVE	SHAFT) Fig.	15			GEAR	CASE	(PROPELLER	SHAFT)	(MWD50,	Big	Foot)
+7

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