燃料設計手法による噴霧燃焼過程の人為的制御の可 能性
著者(英) Jiro Senda journal or
publication title
第7回技術セミナー「燃料・燃焼制御によるディー ゼル燃焼の低エミッション化の研究動向」
page range 1‑26
year 2006‑01‑14
権利(英) Research Center for Energy Conversion System of Doshisha University
URL http://doi.org/10.14988/re.2017.0000015748
Doshisha University–Energy Conversion Research Center & Spray and Combustion Science Laboratory –
Jiro SENDA
Spray & Combustion Science Lab.
in Mechanical Engineering Dept.
< http://comb.doshisha.ac.jp >
Director of Energy Conversion Research Center
< http://www1.doshisha.ac.jp/~ene-cent/ >
Doshisha University, Kyoto JAPAN
2006.0.14
「燃料・燃焼制御によるディーゼル燃焼の低エミッション化の動向」
燃料設計手法による噴霧燃焼過程の 人為的制御の可能性
Doshisha University–Energy Conversion Research Center & Spray and Combustion Science Laboratory –
これまでの関連の講演
(1)同志社大学エネルギー変換研究センター 第2回技術セミナー 国際セミナー「エンジンシステムの燃焼過程」 (2004.5.28)
Fuel Design Approach for Low Emission Spray Combustion”
(2)SAE Fuel & Lubricants Meeting, Toulouse, France
( 2004.6.8 ) Panel Discussion on Compatibility Between the Strategy for Emissions Reduction and the Strategy to Reduce CO2 Emissions (SFL42)
“ Fuel Design Approach for Low Emission Spray Combustion Field”
[Contents in this talk]
Ⅰ Recent Research Trend for Lower Diesel Emission
Ⅰ-Ⅰ HCCI Combustion System
Ⅰ - Ⅱ Borderless in Gasoline Eng. and Diesel Eng.
Ⅱ Fuel Design Conceptual Study
Ⅱ -1 Proposal of Fuel Design Approach for Both Engines
Ⅱ-2 Author’s Fuel Design Approach Researches
Ⅱ-3 Future Extending Research Aspect
Doshisha University–Energy Conversion Research Center & Spray and Combustion Science Laboratory –
Ⅰ- Recent Research Trend for Lower Diesel Emission
Ⅰ - Ⅰ HCCI Combustion System
•Introduction of Several HCCI Approaches
•Possibility of HCCI Application into Diesel Engines in High Load Operation
Doshisha University–Energy Conversion Research Center & Spray and Combustion Science Laboratory –
Injection + (Suction Flow) Improve atomization
and turbulent mixing to reduce soot
Optimize temporal and spatial mixture distributions in-cylinder to reduce both soot (PM) and NO by DISC combustion
Split Injection
Pre-mixture Intake In-cylinder Injection (Fumigation, Dual-Fuel)
+
Fuel Conversion / Additive Injection
・Water Injection
・Emulsion Injection Our Fuel Design Approach Injection Rate Control
(Boot Injection, Pilot Injection)
High-Pressure Fuel Injection
Lean-Homogeneous Mixture Formation and Rapid Combustion by Early Injection or Retard Injection
Single Stage Two Stage MULDIC PREDIC
UNIBUS HiMICS
Small Orifice Nozzle +
High-Pressure Fuel Injection
New Attempts in Diesel Fuel Injection System
for Exhaust Emission Reduction
Doshisha University–Energy Conversion Research Center & Spray and Combustion Science Laboratory –
7 6 5 4 3 2 1
1000 1400 1800 2200 2600 3000 0 Temperature [K]
E q u iv a le n c e r a ti o
1%
10% 5% 15%
20%
25%
Soot
5000ppm NO
Low temp. rich combustion [Akihama et al., SAE Paper 2001-01-0655]
MK combustion [Kimura et al., SAE Paper 2001-01-0200]
500ppm HCCI
Desirable path [Kamimoto et al., SAE Paper 880423]
Diesel Combustion Scheme
In Equivalence Ratio – Temperature Map
Doshisha University–Energy Conversion Research Center & Spray and Combustion Science Laboratory –
Development in DI HCCI (1995~ )
with high swirl, high EGR and retarded injection timing
MK (NISSAN)
UNIBUS (TOYOTA)
with dividing fuel injection into two stages in order to enable rapid combustion at low temperatures
with two side injectors in order to avoid collision of the spray with cylinder wall
PREDIC (New ACE)
Ref: SAE Paper 1999-01-3681
HiMICS (HINO)
with multiple injection system early stage inj., pilot inj., main inj., late stage inj.
Ref: SAE Paper 961163
Doshisha University–Energy Conversion Research Center & Spray and Combustion Science Laboratory –
MULDIC (Ref : SAE Paper 980505)
MULtiple stage DIesel Combustion :
PREDIC achieved the simultaneous reduction of NO
Xand smoke emissions.
However, this technique can apply only to low and medium load condition. Therefore, MULDIC was developed for NO
Xreduction at higher load condition.
Emission characteristics of MULDIC
adopted a multiple stage injection method
R.O.H.R. of MULDIC can decrease NO
Xand smoke emissions even at high load condition
resulted in further improvement in exhaust emissions with EGR
has trade-off correlation between NO
Xemission and fuel consumption
Doshisha University–Energy Conversion Research Center & Spray and Combustion Science Laboratory –
Heterogeneous Charge Compression Ignition (1)
(Keio Univ.)
Experiment Calculation
(Ritsumeikan Univ.) Heterogeneity of fuel distribution can achieve
more moderate heat release rate.
Heterogeneous charge has a possibility to
control the occurrence of main ignition.
Doshisha University–Energy Conversion Research Center & Spray and Combustion Science Laboratory –
(Ref : SAE Paper 2004-01-1756, Engine Research Center in U of W)
Stratification of the charge was varied 1) by retarding injection timing of DI.
2) by altering the ratio of DI fuel to the total fuel.
DI Premixed
charge
Stratified charge shows potential as a viable enhancement for HCCI combustion at the lean limit.
At the rich limit, the stratification was limited by the high pressure-rise rate and high CO and NO
Xemissions.
Heterogeneous Charge Compression Ignition (2)
600rpm, =0.27 (rich limit) Fuel supply system
mass of direct injected fuel DI %=
total mass of fuel in the charge
600rpm, =0.15 (lean limit)
Doshisha University–Energy Conversion Research Center & Spray and Combustion Science Laboratory –
Ⅰ - Ⅱ Borderless in Gasoline Eng. and Diesel Eng.
Doshisha University–Energy Conversion Research Center & Spray and Combustion Science Laboratory –
Harmonization of Combustion Scheme in Gasoline Engine and Diesel Engine
Higher thermal efficiency and Lower emissions
1. Gasoline Engine Direct Injection for higher efficiency Diesel Engine HCCI for lower emission
just Fuel is changed
Application of Mixing Fuels or on-board reformulation FFV; Fuel sensing ?
2. Application of HCCI, HCSI, Rich-SI into one Engine (AVL)
Control of spark ignition
3. Several Variable Control in engine system
VVT ( compression ratio ), wide range EGR, higher pressure Fuel Injection, higher Boosting( T/C,S/C ), ・・・
Doshisha University–Energy Conversion Research Center & Spray and Combustion Science Laboratory –
Direct injection Port injection
point of view of high efficiency
Spark Ignition Gasoline Engine Gasoline Engine
HCCI combustion point of view of
low emission (NO
X, PM)
Compression Ignition Diesel Engine Diesel Engine
Direct injection
Mixture formation Homogeneous
premixed gas
Heterogeneous stratified mixture
Combustion mode Heterogeneous
diffusion combustion
Homogeneous
premixed combustion
In recent gasoline engines & diesel engines…
・ Mixture formation
・ Combustion mode
No definite boundary
Borderless in Gasoline Eng. & Diesel Eng.
Doshisha University–Energy Conversion Research Center & Spray and Combustion Science Laboratory –
Ⅱ
Fuel Design Conceptual Study
Ⅱ
-1 Proposal of Fuel Design Approach for Both Engines
1. Mixing Fuel with Liquefied CO2
2. Mixing Fuel with High and Low Volatility Fuel 3. (1) Soot Free Combustion with
Oxygenated fuels from kinetic analysis (2) Bio-Diesel Fuel research
(3) Direct-injected Hydrogen Diesel research
Doshisha University–Energy Conversion Research Center & Spray and Combustion Science Laboratory –
Use of Flash Boiling Spray
Control of Spray Evaporation Process through Two Phase Region in Liquid – Vapor Equilibrium in Mixing Fuels
① Mixing Fuel of Liquefied CO2 and n-Tridecane(gas oil) simultaneous reduction both Soot and NOx
② Mixing Fuel of Gas or Gasoline Component and Gas oil Component control both evaporation and ignition
Future Study in Fuel Control
① Fuel Conversion by Sono-Chemistry
② Conversion of Heavy Fuels or Solid Fuels into high quality Lighter Liquid Fuels through Chemical-Thermodynamic
Fuel Design Approach Researches with Focusing
Artificial Control of Spray Atomization and Evaporation
Artificial control of Spray
Evaporation Process
Doshisha University–Energy Conversion Research Center & Spray and Combustion Science Laboratory –
Flash Boiling Injection Process What is Flash Boiling Spray ?
Doshisha University–Energy Conversion Research Center & Spray and Combustion Science Laboratory –
Analytical model of flash boiling spray in this study
Vapor formation process
1
l
bd Nucleation process
Bubble growth process
Droplet formation process
(1) By cavitation bubbles growth
3 3
1
4
cb
3
v n ndM ρ N R R
(3) By superheated degree
l st
fg sh sh
T T A dt dM h
α
Droplet number = 2×Bubble number
bubble bubble liquid
V
V V
max2
21 3 R P
WP
rRR && & r
3 0 0
2
0
n
W V r
P P P R
R R
1
2
2 4 R 4 R
R R R
& &
and
Initial bubble diameter 2R
02R
0=20mm
12
=1.11×10 exp -5.28
0N T
-4.34exp -5
10
ta f
fg ht ht
T T A dt dM h
α
(2) Owing to heat transfer
Modeling of Flash Boiling Spray
Doshisha University–Energy Conversion Research Center & Spray and Combustion Science Laboratory –
Atomization & Evaporation in Pressure atomizer
Time & Spatial delay depending on P
inj,
a, T
a① Breakup delay of spray
tb
Pinj
Pr c Re Nu
② Evaporation of droplets
t A T T q
Tsat
t q T A t
Nu 2 Re Pr
Nu c 28.65 0
( )
l b
a inj a
t d
P P
③ Evaporation length of spray
Pinj Lev
2
f f f
m& d U
tan( / 2)
a a f f
m& d x U
SMD
Pinj P 2
① ③
RNozzle
internal flow
Turbulence flow
②
Aerodynamical Process : disturbance
⇒ligament
⇒droplets
Cavity
saturation
Doshisha University–Energy Conversion Research Center & Spray and Combustion Science Laboratory –
Atomization & Evaporation in Flash Boiling Spray
Non Time & Spatial delay depending on Two Phase profile( P
bv( )) bubble ligament
droplets intact core
※ Evaporation due to Enthalpy balance of fuels without aerodynamic force
Bubble Nucleation rate
Evaporation rate = Bubble growth Rate
exp A
N C k 4 2
A 3 R
Rayleigh-Plesset Eq.
3 2 1( )2 w r
RR&& R& P P
n
R& Pbv
Vapor mass fraction
t 1.0
Order of μ
s~ms
Pbv200 s 100 s R
t s
Liquid jet or film Breakup by Bubbles growth
P
bvP
T Multi-Component
P
bvT P
Single Component
Breakup time
Doshisha University–Energy Conversion Research Center & Spray and Combustion Science Laboratory –
Proposal on Fuel Design Approach Research
Spray and Combustion Science Laboratory, Doshisha University
(1) Physical Control = Capability of Time and Spatial Control on Fuel Vapor Distribution by Formation of Two Phase region in Mixing Fuel Formation of Flash Boiling Spray Improvement of Spray Evaporation (2) Chemical Control = Capability of Control on Combustion Process
Emission Control – Soot & NOx
Simultaneous reduction of both Soot and NOx (CO2-gas oil mixing fuel) Ignition Control (Gasoline-gas oil mixing fuel)
HC Control (Gasoline-gas oil mixing fuel)
(3) Improving Thermal Efficiency by Lower Injection Pressure
High Spray Atomization and Evaporation Quality with Flashing Process (4) Control the Fuel Transportation Properties in Mixing Fuels
(5) Effective liquefaction of gaseous and solid fuels
Conversion of Heavy Fuels or Solid Fuels into high quality Lighter Liquid Fuels through Chemical-Thermodynamics
Doshisha University–Energy Conversion Research Center & Spray and Combustion Science Laboratory –
Proposal on Fuel Design Approach Research
Spray and Combustion Science Laboratory, Doshisha University
(1) Physical Control = Capability of Time and Spatial Control on Fuel Vapor Distribution by Formation of Two Phase region in Mixing Fuel Formation of Flash Boiling Spray Improvement of Spray Evaporation (2) Chemical Control = Capability of Control on Combustion Process
Emission Control – Soot & NOx
Simultaneous reduction of both Soot and NOx (CO2-gas oil mixing fuel) Ignition Control (Gasoline-gas oil mixing fuel)
HC Control (Gasoline-gas oil mixing fuel)
(3) Improving Thermal Efficiency by Lower Injection Pressure
High Spray Atomization and Evaporation Quality with Flashing Process (4) Control the Fuel Transportation Properties in Mixing Fuels
(5) Effective liquefaction of gaseous and solid fuels
Conversion of Heavy Fuels or Solid Fuels into high quality
Lighter Liquid Fuels through Chemical-Thermodynamics
Doshisha University–Energy Conversion Research Center & Spray and Combustion Science Laboratory –
Two Phase Region Formation in Multi-component Fuel in Phase Change Process
Temperature
P re ss u re
Sa tu ra te d va po r l in e Sa tu ra te d
liq ui d lin e
Critical pressure Critical point Liquid phase region
Vapor phase region 0
p c
T c Critical temperature
T w o ph as e re gi on
Low Vapor Pressure Component Mixed in
High Vapor Pressure Component
Pressure-temperature diagram Pressure-Mole fraction diagram
P re ss u re [ kP a]
0 0.25 0.5 0.75 1
Liquid
Vapor Vapor mole fraction
of high vapor pressure
Vapor mole fraction of low vapor pressure
Two phase region Liquid Vapor
Mole fraction
Doshisha University–Energy Conversion Research Center & Spray and Combustion Science Laboratory –
Gas Fuel Gasoline Gas Oil Fuel Oil CO 2
Phase 2
Phase 1
Phase 1
Phase 2 Gasoline Gaseous Fuel
Gas Oil Fuel Oil
CO 2 Gas Oil
High Volatility Fuel Low Volatility Fuel
Fuel Combination for Fuel Design
Doshisha University–Energy Conversion Research Center & Spray and Combustion Science Laboratory –
Chemical Thermodynamics and Two-Phase Region
0.2 0.1 0.4 0.5 0.6 0.7 0.8 0.9 0.95
1.0
0.0 0.99
Conditions 0.3 at injection to cylinder
Ambient conditions in Diesel Engine Mole fraction of CO
2: X
CO2Conditions
inside nozzle
100 200 300 400 500 600 700 800
Fuel temperature T
f[K]
0 10 20 30
F u el p re ss u re p
f[M P a]
P-T Diagram for Mixing Fuel with Liquefied CO 2 & n-tridecane Estimation of Two-Phase Region
Expanded Corresponding State Principle
r
/
CP P P , T
rT T /
CPeng-Robinson
Equation of States ( )
( ) ( )
RT a T
P V b V V b b V b
Fugacity of Liquid & Gas /( )
G G
i
f
iy P
i,
iLf
iL/( X P
i)
G L
i i
f f
The prediction of Two-Phase Region
Doshisha University–Energy Conversion Research Center & Spray and Combustion Science Laboratory –
Proposal on Fuel Design Approach Research
Spray and Combustion Science Laboratory, Doshisha University
(1) Physical Control = Capability of Time and Spatial Control on Fuel Vapor Distribution by Formation of Two Phase region in Mixing Fuel Formation of Flash Boiling Spray Improvement of Spray Evaporation (2) Chemical Control = Capability of Control on Combustion Process
Emission Control – Soot & NOx
Simultaneous reduction of both Soot and NOx (CO2-gas oil mixing fuel) Ignition Control (Gasoline-gas oil mixing fuel)
HC Control (Gasoline-gas oil mixing fuel)
(3) Improving Thermal Efficiency by Lower Injection Pressure
High Spray Atomization and Evaporation Quality with Flashing Process (4) Control the Fuel Transportation Properties in Mixing Fuels
(5) Effective liquefaction of gaseous and solid fuels
Conversion of Heavy Fuels or Solid Fuels into high quality
Lighter Liquid Fuels through Chemical-Thermodynamics
Doshisha University–Energy Conversion Research Center & Spray and Combustion Science Laboratory –
Ignition delay of mixing fuel of C 5 H 12 with C 13 H 28
and single component fuel (Experiments)
Single component fuel
Mixed fuel of n-C
13H
28/ n-C
5H
12Mole fraction of n-Pentane
13 11 9 7 5
Carbon number
Ig n it io n d el a y τ [m s]
0.75 1.75
0.5 1.0 1.25
1.5
0.0 0.25 0.5 0.75 1.0
Doshisha University–Energy Conversion Research Center & Spray and Combustion Science Laboratory –
Ignition Delay of Mixing Fuel
of i-Octane & n-Tridecane (Experiments)
XiC8=0.0 XiC8=0.5 XiC8=0.75 XiC8=1.0
Mole fraction of i-octane X
iC8800K 850K 900K 950K
1000K 1050K 1100K
Ambient temperature
0 0.25 0.5 0.75 1 5
4 3 2 1 0
0.8 1.0 1.5
Ambient temperature (1000/T
a) [1/K]
0.9 1.1 1.2 1.3 1.4
1.0
0.1 8.0
Ig n it io n d el a y τ [m s]
1200 1100 1000 900 800 700Ta[K]
Doshisha University–Energy Conversion Research Center & Spray and Combustion Science Laboratory –
Spray Evaporation Experiments in Mixing Fuel of n-Pentane & n-Tridecane
n-C
5H
12: boiling point 309.3 K
n-C
13H
28: boiling point 508.7 K X
C5H12: Mixing fraction of C
5H
12Mixing Fuel and LIF Tracer Two-Phase Region in P-T diagram
X
C5H12V
C5H12Acetone
[vol.%]
Tetraline [vol.%]
1.0 1.0
5 - 0.75 0.59 2.8 2.7 0.5 0.32
1.5 4.6 0.25 0.14 0.6 5.9 0.0 0.0 - 7
X
C5H12: Mole fraction of n-pentane V
C5H12: Volume fraction of n-pentane
Acetone : C
5H
12Tracer Tetraline : C
13H
28Tracer
200 300 400
500 600 700 Fuel temperature T
f[K]
0.0 1.0 2.0 3.0 4.0
F u el p re ss u re p
f[M P a]
Condition inside nozzle
X
C5H12=0.0 X
C5H12=0.25 X
C5H12=0.50 X
C5H12=0.75 X
C5H12=1.0
Doshisha University–Energy Conversion Research Center & Spray and Combustion Science Laboratory –
Comparison of Spray Structure
–Vapor Spatial Distribution–
with Experiments and Numerical Results at t=3.0ms
0 20 40 60 80 100 0 20 40 60 80 100 0 20 40 60 80 100
A x ia l d is ta n ce f ro m n o zz le t ip [ m m ]
X
C5H12= 0.25
X
C5H12= 0.50
X
C5H12= 0.75
7.44e-4 6.69e-4 5.95e-4 5.21e-4 4.46e-4 3.72e-4 2.98e-4 2.23e-4 1.49e-4 7.44e-5 0.00
Vapor C5 [g/cm3]
6.99e-4 6.29e-4 5.60e-4 4.90e-4 4.20e-4 3.50e-4 2.80e-4 2.10e-4 1.40e-4 6.99e-5 0.00
Vapor C13 [g/cm3]
Intensity of LIF High
High Low
Low C13
C5
left : LIF image Middle : calculation
(n-pentane) right : calculation
(n-tridecane)
C5 C13
LIF Calculation
Doshisha University–Energy Conversion Research Center & Spray and Combustion Science Laboratory –
Temporal Changes in Vapor Mass for C 5 & C 13
Mixing Fuel KIVA Analysis
0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0
0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5
V ap o r m as s o f n -p en ta n e [m g ]
XC5H12=0.25 XC5H12=0.5 XC5H12=0.75 XC5H12=1.0
0.0
0.5 1.0 1.5 2.0 2.5 3.0 3.5
0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5
V ap o r m as s o f n -t ri d ec an e [m g ]
XC5H12=0.0 XC5H12=0.25 XC5H12=0.5 XC5H12=0.75
Time after
injection start [ms]
n-Pentane
n-Tridecane
Doshisha University–Energy Conversion Research Center & Spray and Combustion Science Laboratory –
Multi-component Fuel Spray Behavior in Diesel Combustion Chamber
The chemical & physical properties of n-paraffin Hydrocarbon
Carbon Number in Hydrocarbon
Gas Kerosene
Gas Oil Fuel Oil Ceta ne N umb er (I gnita bility )
Octane Num ber Gasoline
low high
Mole cula r We ight Visc osity Satu rated Tem p.
Low er va por f ormi ng ra te
Lower boiling point fuel (gasoline) higher evaporation
higher octane number = poor ignitability Higher boiling point fuel (gas oil)
lower evaporation
higher cetane number = high ignitability Lower b.p fuel
Higher b.p fuel overlap region
Piston
Our Fuel Design Concept Research
・
stratified fuel vapor distribution
・
ignition at the middle part of the spray balance of physical and chemical
・
Disc shaped chamber is selected
reasonably through fuel physical
and chemical properties
Doshisha University–Energy Conversion Research Center & Spray and Combustion Science Laboratory –
Possibility in coupling of Physical Control and Chemical Control for Spray Combustion
1
By using the Mixing Fuel of Higher Boiling Point Fuels (gas oil, etc) and Lower Boiling Point Fuels (gas fuel or Gasoline, etc)
1.Lower B.P. fuel could promote the evaporation through the formation of Two Phase Region
Spatial overlap vapor distribution in the chamber 2.Higher B.P.fuel could assist the ignition
and Higher B.P. fuel could burn out the lower ignitability fuel such as Lower B.P. fuel
Doshisha University–Energy Conversion Research Center & Spray and Combustion Science Laboratory –
Proposal on Fuel Design Approach Research
Spray and Combustion Science Laboratory, Doshisha University
(1) Physical Control = Capability of Time and Spatial Control on Fuel Vapor Distribution by Formation of Two Phase region in Mixing Fuel Formation of Flash Boiling Spray Improvement of Spray Evaporation (2) Chemical Control = Capability of Control on Combustion Process
Emission Control – Soot & NOx
Simultaneous reduction of both Soot and NOx (CO2-gas oil mixing fuel) Ignition Control (Gasoline-gas oil mixing fuel)
HC Control (Gasoline-gas oil mixing fuel)
(3) Improving Thermal Efficiency by Lower Injection Pressure
High Spray Atomization and Evaporation Quality with Flashing Process
(4) Control the Fuel Transportation Properties in Mixing Fuels (5) Effective liquefaction of gaseous and solid fuels
Conversion of Heavy Fuels or Solid Fuels into high quality
Lighter Liquid Fuels through Chemical-Thermodynamics
Doshisha University–Energy Conversion Research Center & Spray and Combustion Science Laboratory –
Proposal on Fuel Design Approach Research
Spray and Combustion Science Laboratory, Doshisha University
(1) Physical Control = Capability of Time and Spatial Control on Fuel Vapor Distribution by Formation of Two Phase region in Mixing Fuel Formation of Flash Boiling Spray Improvement of Spray Evaporation (2) Chemical Control = Capability of Control on Combustion Process
Emission Control – Soot & NOx
Simultaneous reduction of both Soot and NOx (CO2-gas oil mixing fuel) Ignition Control (Gasoline-gas oil mixing fuel)
HC Control (Gasoline-gas oil mixing fuel)
(3) Improving Thermal Efficiency by Lower Injection Pressure
High Spray Atomization and Evaporation Quality with Flashing Process (4) Control the Fuel Transportation Properties in Mixing Fuels
Optimization of specific heat, viscosity ,etc (5) Effective liquefaction of gaseous and solid fuels
Conversion of Heavy Fuels or Solid Fuels into high quality Lighter Liquid Fuels through Chemical-Thermodynamics
Doshisha University–Energy Conversion Research Center & Spray and Combustion Science Laboratory –
Proposal on Fuel Design Approach Research
Spray and Combustion Science Laboratory, Doshisha University
(1) Physical Control = Capability of Time and Spatial Control on Fuel Vapor Distribution by Formation of Two Phase region in Mixing Fuel Formation of Flash Boiling Spray Improvement of Spray Evaporation (2) Chemical Control = Capability of Control on Combustion Process
Emission Control – Soot & NOx
Simultaneous reduction of both Soot and NOx (CO2-gas oil mixing fuel) Ignition Control (Gasoline-gas oil mixing fuel)
HC Control (Gasoline-gas oil mixing fuel)
(3) Improving Thermal Efficiency by Lower Injection Pressure
High Spray Atomization and Evaporation Quality with Flashing Process (4) Control the Fuel Transportation Properties in Mixing Fuels
(5) Effective liquefaction of gaseous and solid fuels
Conversion of Heavy Fuels or Solid Fuels into high quality
Lighter Liquid Fuels through Chemical-Thermodynamics
Doshisha University–Energy Conversion Research Center & Spray and Combustion Science Laboratory –
2.As a Future study
Conversion of Heavy Fuels or Solid Fuels into high quality Lighter Liquid Fuels through Chemical-Thermodynamics with assisting by Sono-Chemistry Process
Effective usage of fossil energy resources
(5) Effective liquefaction of gaseous and solid fuels
1.Possible application for Gas Fueled Engines and Transportation Liquefied Pressure of Gas Fuels can be reduced by mixing
the higher boiling point fuel through the Two Phase Region ( It means saturated vapor pressure is reduced )
Safety of compressed gas bomb or liquefied gas bomb
Longer driving distance in CNG or LNG engine transportation
Doshisha University–Energy Conversion Research Center & Spray and Combustion Science Laboratory –
Ⅱ
Fuel Design Conceptual Study
Ⅱ
-2 Author’s Fuel Design Approach Researches
①
Mixing Fuel of Liquefied CO2 and n-Tridecane(gas oil) simultaneous reduction both Soot and NOx
②
Mixing Fuel of Gas or Gasoline Component and Gas oil
Component to control both evaporation and ignition
Doshisha University–Energy Conversion Research Center & Spray and Combustion Science Laboratory –
Combustion Experiments in CO 2 & n-Tridecane Mixing Fuel
Experimental conditions
Equivalent crank speed 200 [rpm]
Water jacket temperature 353 [K]
Compression ratio 15
Injection nozzle dimension dn=0.18 [mm]
ln/dn=4.17
Injection pressure 16 [MPa]
Injection timing 5.0 ± 0.5
[deg.CA.BTDC]
Excess-air ratio 25
Ambient temperature at injection 750 [K]
Ambient pressure at injection 3.2 [MPa]
Initial cylinder pressure 0.1 [MPa]
Injection quantity (n-tridecane + CO
2)
10.0 + 0.0 [mg]
X
CO2=0.0
10.0 + 1.6 [mg]
X
CO2=0.4
10.0 + 3.6 [mg]
X
CO2=0.6
10.0 + 9.5 [mg]
X
CO2=0.8
P-T Diagram for Mixed Fuel in RCEM
Doshisha University–Energy Conversion Research Center & Spray and Combustion Science Laboratory –
Scenario of Low Emission Diesel Combustion by Mixing Fuel Injection of Liquid CO
2& n-Tridecane (gas oil)
1.Low injection pressure to improve efficiency 2.Improvement of spray atomization
&
Formation of vaporizing spray to form lean & homogeneous mixture
3. Control of combustion processes to reduce both NO and soot
NO reduction
(2) Thermal dissociation of CO
2(2CO
2⇒ 2CO+O
2)
(3) Improvement of spray atomization and vaporization due to CO
2separation and flashing Soot reduction
(1) Soot formation
・avoid the fuel rich mixture (2) Soot oxidation & re-burning
・Dissociation of CO
2into CO and O
・Boudouard reaction C+CO
2⇒ 2CO
Concept
Low Emission Scenario
Lower Flame Temperature by
(1) Latent heat of CO2 flashing
Doshisha University–Energy Conversion Research Center & Spray and Combustion Science Laboratory –
Combustion Characteristics of CO 2 /C 13 Mixing Fuel
Low pressure injection Improve the Thermal Efficiency Flash boiling spray
by CO 2 component Promotion of Spray Evaporation
Spray internal EGR Reduction of NOx
0
50
100
1.00 1.33 1.67 2.00 3.00 5.00 6.33 7.67 10.30 X
CO2=0.0
X
CO2=0.8
Time after injection [ms]
0
50
100
Doshisha University–Energy Conversion Research Center & Spray and Combustion Science Laboratory –
N O c o n ce n tr at io n [p .p .m .]
Bosch smoke [%]
10 20 30 40 50 60
5 10 15 20 25
X
CO2=0.0
X
CO2=0.6 X
CO2=0.8
Combustion Characteristics of CO 2 /C 13 Mixing Fuel
Cylinder pressure [MPa] Rate of heat release [J/deg.]
Total heat release [J]
Crank angle [deg. CA ATDC]
Gas temperature [K]
600 650 700 750 800 850
Needle lift
-20 0 20 40 60
1.0 2.0 3.0 4.0 3.5
2.5
1.5
0 50 100 150 200 250 300 350
-20 -15 -10 -5 0 5 10 15 20
X
CO2=0.0 X
CO2=0.6
X
CO2=0.8 Break through the trade off relation between NO and smoke
by use of liquefied CO
2mixing fuel
Doshisha University–Energy Conversion Research Center & Spray and Combustion Science Laboratory –
0.5
0 0.1 0.2 0.3 0.4
250 300 350 400 450 500
P re s s u re [ M P a ]
Temperature [K]
C 13
C 5
C 5 /C 13
① ② ④ ⑤
Two-phase region
③
Ambient condition Experimental Conditions for Heated up Mixing Spray
310K 320K
340K
380K
440K
Doshisha University–Energy Conversion Research Center & Spray and Combustion Science Laboratory –
0.167 0.389 0.611 0.833 1.055 1.278 1.500 1.722 300
320
340
380
440 F u e l te m p e ra tu re T
f[K ]
Time after injection start t [ms]
r
a= 0.765 kg/m
3P
inj= 15 MPa P
a= 0.1 MPa T
a= 440 K W/O Flash Boiling
With Flash Boiling
Shadowgraph Images of Flashing Spray of C 5 /C 13 Fuels
Doshisha University–Energy Conversion Research Center & Spray and Combustion Science Laboratory –
Combustion Experimental Conditions and Emission Results in C 5 & C 13 Mixing Fuel
XC5H12=0.0 XC5H12=0.25 XC5H12=0.50 XC5H12=0.75
0 6 12 18 24 30 36 42
80 100 120 140 160 180 200 220 240 NOX[ppm]
Smoke [%]
0%Load
20%Load 40%Load
60%Load
Engine speed [rpm] 3600
Engine load [%] 0, 20, 40, 60
Operating condition
Injection condition
Injection pressure [MPa] 15MPa Injection nozzle (n– d) 4- 0.21
Injection timing [deg.C.A.BTDC] 12 Test fuel
XC5H12=0.0 , 0.25 0.50 , 0.75 n-C5H12 + n-C13H28(C5/C13)
Doshisha University–Energy Conversion Research Center & Spray and Combustion Science Laboratory –
200 300 400 500 600 700
Pressure [MPa]
0 2 4 6 8 10
Temperature [K]
C13 XLPG=0.8
Two-phase region
Ambient condition
Combustion Experiments – Conditions and P-T diagram for LPG & C 13 Mixing Fuel with Fuel Temperature
Engine speed [rpm] 3600
Engine load [%] 60
Operating condition
Injection condition
Injection pressure [MPa] 15MPa Injection nozzle (n– d) 4- 0.21
Injection timing [deg.C.A.BTDC] 12.5 Test fuel
XLPG=0.8 LPG + n-C13H28(LPG/C13)
Tf = 310 370 410 440 K
Doshisha University–Energy Conversion Research Center & Spray and Combustion Science Laboratory –
Emissions and Engine Performance (Mixing of LPG/C 13 )
With Flash Boiling W/O Flash Boiling
1.4
0.6 0.8 1.0 1.2
NOXi/NOX310[A.U.]
1.4
0.6 0.8 1.0 1.2
0.4 Smokei/Smoke310[A.U.]
300 320 340 360 380 400
THC [ppmC]
12.5 13.0 13.5 14.0 14.5 15.0
BSEC [MJ/kWh]
300 320 340 360 380 400 420 440 Initial fuel temperature [K]
W/O flash boiling With flash boiling
Tf=410
Tf=310 Tf=370 Tf=440
(a) THC Emission and Engine Performance (b) Relation between Smoke and NO
XDoshisha University–Energy Conversion Research Center & Spray and Combustion Science Laboratory –
Ⅱ
Fuel Design Conceptual Study
Ⅱ
-3 Future Extending Research Aspect 1. Application of Fuel Design Approach into
HCCI engines for Lower Emissions and Ignition Control
2. Coupling of Fuel Design Approach with
Combustion Chamber Geometry Design
Doshisha University–Energy Conversion Research Center & Spray and Combustion Science Laboratory –
HCCI Application of Fuel Design Approach
< HCCI Engines >
•Advanced fuel Injection Lower Ta & Pb
•Ignition control is required Ignition improver Some additives
•Importance in Spatial Vapor Distribution Homogeneity or Heterogeneity ?
< Fitting of Mixing Fuels to HCCI >
*Possibility of Flashing Spray due to lower Ta & Pb
*Mixing Additives can control the Ignition Process
*Controllability of Spatial Vapor Distribution due to the Two Phase Region Profile
Doshisha University–Energy Conversion Research Center & Spray and Combustion Science Laboratory –
Finally,
We are intending to couple Fuel Design Process - Two Phase Region Profile -
with Combustion Chamber Geometry Design considering Fuel Spray Evaporation Process
Artificial Control to optimize the Fuel Spray
Evaporation Process for each Engine Chambers
Doshisha University–Energy Conversion Research Center & Spray and Combustion Science Laboratory –
Optimization of Spray Evaporation Process and Chamber Geometry by adjusting Two Phase Profile of the Fuel
Formation of Shorter Spray Spray should be penetrated to near the chamber wall where air mass is enough HC and PM should be reduced by avoiding the spray and wall interaction
Optimization of Two Phase Region Profile Selection of Mixing Fuels Mixing Fraction
T P
High B.P.Fuel Low B.P.
Fuel
Formation of Longer Spray
Small Engines
Large Engines Combustion
Combustion
Doshisha University
君は神を見たか!?
–Energy Conversion Research Center & Spray and Combustion Science Laboratory –君は神を見たか!?
Could you catch up
a finger print of the God!?
Doshisha University–Energy Conversion Research Center & Spray and Combustion Science Laboratory –